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Why Didn't Anyone Tell Me this About Epoxy?

04/16/2025 7:57 AM

Set epoxy is very hard at room temperature, but, if you warm it up a bit by say putting it in boiling water briefly it becomes soft enough to easily trim with a craft knife.

I discovered this by accident: I was trying to get some to set quickly by positioning it over a convector heater; after a couple of hours it was still very soft, but as soon as it cooled down it was hard.

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Guru

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#1

Re: Why didn't anyone tell me this about epoxy?

04/16/2025 8:56 AM

It sounds like hot glue. You put the sticks in the gun, which heats them up to apply to the work.

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#2

Re: Why Didn't Anyone Tell Me this About Epoxy?

04/16/2025 3:33 PM

This may also lead to an increase in brittleness after heating...

https://www.sciencedirect.com/science/article/pii/S0032386117305293

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#3

Re: Why Didn't Anyone Tell Me this About Epoxy?

04/18/2025 3:13 AM

Some 25yrs ago such or similar material was being used as grouting material for hold-down bolts on equipment. Equipment that tended to get quite hot, like steam turbines, started experiencing troubles from misalignment and other problems due to movement.

I had refused that stuff for boiler feed pump and circulating hot water pumps. Found the info in tech periodicals.

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#4

Re: Why Didn't Anyone Tell Me this About Epoxy?

04/18/2025 5:12 AM

Occasionally I've had to open up electronic components to see why they failed and found that paint remover was a good way to break up the epoxy. Takes time and a lot of patience to get at the PCB tracks and small components, but worth it in the end if you can improve the design and reliability.

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#5

Re: Why Didn't Anyone Tell Me this About Epoxy?

04/22/2025 4:05 AM

In the instructions for use, the epoxy manufacturer may well give the softening temperature.

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#6
In reply to #5

Re: Why Didn't Anyone Tell Me this About Epoxy?

04/23/2025 4:34 AM

Not on the epoxy I buy from Poundland (they currently have a sale on: 50p (about 65 cents) per packet).

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#7
In reply to #6

Re: Why Didn't Anyone Tell Me this About Epoxy?

04/23/2025 5:27 AM

Good price, I'll have a look in our local branch.

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#8

Re: Why Didn't Anyone Tell Me this About Epoxy?

04/27/2025 2:25 PM

I'd like to find an epoxy that has the resiliency to take constant and repetitive impact blows, hold up to hammer service when used as seal when filling the gap between a hammer, sledge hammer, or maul head and its wood handle.

Any suggestions?

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#9
In reply to #8

Re: Why Didn't Anyone Tell Me this About Epoxy?

04/28/2025 4:14 AM
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#10
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Re: Why Didn't Anyone Tell Me this About Epoxy?

04/28/2025 5:49 AM

Apologies in advance if there's a reason not to go the normal route: some times things that everyone else knows just seem to evade our attention.

Look up "wedge for hammer head"

https://a.aliexpress.com/_EIRQG9U

Just knock one or two into the handle end, so that it splays out tight against the hole in the tool head.

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#11

Re: Why Didn't Anyone Tell Me this About Epoxy?

04/28/2025 1:44 PM

I accidentally made a waterfall table out of epoxy. It was a slab of epoxy about 3.5' long and 18" wide. I attached it to the top of a smaller wooden table (1'X2") at one end and put a 30lb counterweight at the bottom of the table. It worked great for a while. Then I left it out in the sun in the summer (98 degrees +), it softened and bent to the ground. Looked really nice but i couldn't use it for its intended purpose any longer.

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