Mathew writes:
My name is Mathew, working for Marine applicatons as a Marine Mechanic. I was very happy with this web site which answers lot of queries in every aspect of science and technology. I want to clarify my doubt which is deeply rooted in my mind and which is about alignment.
Recently I was aligning a 5" propeller shaft which had a 11" coupling flange with spigot. As usual I put the shaft through the rear end strut bearing which had a clearance of 20 thou with the shaft dia. Inside the stern tube there was one more bearing which also had a 20 tho clearance with the shaft dia. I checked the offset alignment with the Gear box flange, when the whole shaft was resting on the bearings and after doing some minor adjustments I was 99% on the mark. I just pushed the shaft in and it went and seated perfectly in the spigot of the gear box flange without any further pressure. Now it was the time to check the axial alignment. I kept the shaft flange in the spigot of the gearbox and after doing some minor adjustments we got this reading which was 2 thou difference from top to bottom and port to starboard. I had to take the shaft out for some reason and when the shaft flange came out of the spigot, the flange was 10 thou down to the gear box flange.I t surprised me because the shaft was resting on the bearings, when I checked the offset alignment. I shared with my supervisor and he told me that there was 20 thou clearance in the bush and shaft so its 10 thou down! I couldn't understand it but I was told to fasten the couplings. I came down and put the propeller on the shaft and tried to turn the shaft. It was turning freely!
My question is was this an average alignment or a confused alignment? The coupling was a rigid coupling and the engine didn't have any rubber mountings nor the propeller was on the shaft when the alignment was carried out and the stern tube bearing had a gland packing box, with no glands in it as I thought it will affect the alignment.
This is my kind request to you to help me in understanding that my supervisor was right, if he is.
I also want to know the effects of (positive and negative) clearance between the shaft and bearings while doing shaft alignment.
In anticipation
Mathew
Marine Applications
Brisbane