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Scope of safety relief valves between reciprocating compressor lines

02/19/2008 10:00 AM

Dear All

In my Nphta Hydrotreater Unit we are operating two reciprocating compressor, one main and one stand by. Each compressor has a make up duty of two stages and one recycle. The compressor has a safety relief valve between suction line and discharge line of recycle stage and other two safety reliefe valves between make up lines, same arrangement. The safety relief valves for make up are located between suction and discharge line of each make up stage. Also for every stage, recycle and make up are provided other safety relief valves between discharge line of each stage and flare.

My question is:

- the safety relief valves between discharge and suction of any stage are provided to keep constant the pressure ratio of compressor for each duty or to protect the rest of the system where the compressor is in service;

- it is possible that the unit designer wanted to limit pressure drop in unit system placing thys safety relief valves between suction and discharge line of each duty;

- I am asking because I didn't meet this arrangement for the rest of reciprocating compressors; for the rest are provided only the safety relief valves between discharge side and flare to limid the discharge pressure of the machine.

Looking for your comments and Best Regards to All

Aurel

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#1

Re: Scope of safety relief valves between reciprocating compressor lines

02/19/2008 11:52 AM

Not knowing the system I can only give you some things to look for. First if there is a relief valve betweent the suction and discharge, is it vented back to the suction end? If so, it would be a pressure regulator, used in the event of a blockage of the discharge line.

Safety relief valves are used when the system is over pressure and they are normaly vented to the outside. They are normally found after the discharge line.

Hope that helps

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#2
In reply to #1

Re: Scope of safety relief valves between reciprocating compressor lines

02/20/2008 1:25 AM

First Thanks for reply

The safety valves in discusion are placed form discharge line direct to suction line and are located close to the compressor, before to isolation valves. My idea was initially, this valve was instalalled to not exceed the pressure ratio of the compressor. But now I am asking, the valves was installed to avoid an increasing pressure drop in the rest of the system where the compressor operating.

Kind regards

Aurel

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#3

Re: Scope of safety relief valves between reciprocating compressor lines

02/20/2008 10:18 AM

Piping and vessel Design Codes require a relief valve in the discharge line of any positive displacement compressor or pump , before any discharge block valve, to protect the piping and device from a 'blocked discharge' overpressure condition. These relief valves are normally sized large enough to pass the required volume at maximum discharge pressure rating and the maximum inlet pressure possible, thus ensuing against overpressure. These ARE NOT 'pressure control' devices, but emergency pressure relief safety devices and are not designed for continuous flow. There is normally no flow through them.

There may also be a 'spill-back' system with a true control valve to regulate the pressure in each stage suction (or discharge) drum. The compression ratio in each stage of hydrogen compressors must be controlled to less than 3:1 to avoid overheating the discharge valves. Often 'clearance pockets' in the cylinder head are used for this rather than energy wasting 'spill-backs'.

If memory serves me correctly, with inter-cooling to 130F between stages, it takes 4 stages of compression to get from 100 psig to 3400 psig without overheating the discharge valves in the cylinder heads. Short valve life will result from overheating.

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#4

Re: Scope of safety relief valves between reciprocating compressor lines

02/20/2008 1:47 PM

I'd guess they are there for either rod load protection or cylinder MAWP protection.

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