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Anonymous Poster

Energy needed to break welding of structural (walkway)

03/10/2008 12:01 PM

Can anyone please help me with little workout to answer thr following query?

"How much energy is needed to break a welding, which holds an 8 mm (thick) horizontal plate resting on a 75 mm (wide) x 6 mm (thick) "I" beam (double T)?"

Schematically, one may consider the welding material to form a solid right-angled prism with 75 mm length and 8 mm height & width in absence of a true picture.

Thanks in advance...

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#1

Re: Energy needed to break welding of structural (walkway)

03/10/2008 12:08 PM

In theory, a good (perfect) weld, has 100 % penatration, and therefore the answer to your question is not how much energy is needed to break the weld, but what is the shear strengh of the parent material.

In theory, the parent material should give before the weld. But welding has it's problems as does anything done by hand. What happens if there is not 100% penatration? What if too much heat was applied?

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#2
In reply to #1

Re: Energy needed to break welding of structural (walkway)

03/10/2008 12:40 PM

Thank you for your speedy response.

I appreciate that the shear force as indicated by you will help in assessing the critical weight that the welding can withstand before rupturing. I hope you are referring to the following workout.

F = s x A = m x g

where, s = shear stress (1,000 kg/cm2), A = shear area (possibly, 8 mm x 75 mm here), maximum weight that can be wupported = 1,000 x 0.8 x 7.5 = 6,000 kg-wt.

However, if I haven't got the things wrong, some amount of energy would have to be spent to break the welding. The energy would perhaps be double if the running length of the weld is doubled. I am at a loss in how to compute this energy.

One of my friends suggested the following,

E = (sAt)/3

where t = Thickness of the weld

Thus energy becomes = E = (1,000 x 9.8 x 10^4) x (0.008 x 0.075) x 0.008 / 3 = 470 J

Is the above workout okay? The assumption my friend made was - under impulse, if onr-third portion of the weld is ruptured the balance would not require any further energy as the crack will propagate down and break the rest of the weld.

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#3

Re: Energy needed to break welding of structural (walkway)

03/10/2008 8:43 PM

This sounds like homework. If it is, consult Omer Blodgett's Design of Welded Structures and any standard machine design book.

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