How to generate a fan load curve, assuming you have the fan statis pressure and BHP as a function of air flow (cfm) at a nominal speed and system resistance curve which is static pressure vs Flow (cfm). Matching/selecting with a given motor. This is the way I did it. Please somebody confirm or correct me. Thanks.
1. Find BHP for the fan at intersection of fan and system static pressure at nominal speed. Calculate Fan torque needed by dividing BHP to speed.
2. Repeat step one using speeds 95% and 105% of nominal speed. Fan BHP and static pressure will be adjusted for the corresponding rpm.
3. We now have three points for speed-torque of the fan that could be plotted. We call this curve the fan load curve. True?
4. Pick a motor close to nominal speed of the fan and plot its speed-torque next to the fan load curve
5. Intersection of fan load curve and motor curve will be the operating point.
6. The intersection should ideally be at 90%-94% of the motor sunchronous speed (usually above the break down speed of the motor which is ~ 72-82% of synchronous speed). If not, change the motor size or fan blade (diameter or pitch depending on how off the motor is matched against the blade).