Hi. I am trying to help someone to solve the following problem. It is a plating process to plate copper with iron. It is used in the arts, printmaking. Here is the problem. She set up a steel-facing unit 6 months ago and now have recently been experiencing problems in plating. She said: " We have a plastic container(500L), a mild steel plate (1,6 mm in thickness),a solution of ammonium chloride mixed with water @ 210 g per litre and are using a rectifier set at a voltage of 5 initially, attach to the plates and set the amperage to 3,5 and the volts fall anywhere from 0.07 - 0.10. I am inexperienced in the science of the process, but everything was going well until recently. What I am now finding is a dark maroon, almost black coating on the plate preventing the steel to adhere. Can rust cause problems? Temperature? and if the solution was low in ammonium chloride - would this happen? We are using the process also for copper etching plates. If anyone could help it would be greatly appreciated..."
If any one with experience could assist us to solve this problem it will be much appreciated.