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Participant

Join Date: Sep 2008
Posts: 3

Plastic Vessels

09/25/2008 6:06 AM

We are a mild steel fabricator of pressure vessels in the UK

We are considering manufacturing all our vessels in some form of polycarbonate or other suitable plastic (PVC).

The material to be used must comply & specifically take into consideration the facts below –

Clear and see through in appearance.

Able to withstand pressure of 15 bar at range -5 to +95 deg Cent.

Be fully supportive of tightening of nuts bolts and washers. For connecting pipework by others.

Light weight and easy to install.

The new material must be strong enough to compete with mild steel (& stainless steel) so it will not break, fracture, scratch or generally weaken in any way making the product inferior to the existing mild / stainless steel units.

The flanges (or Boss connection), pipe and connection on to the body shall be particularly strong and reinforced so they do not split, fracture or break in any form whilst in operation or being installed.

We need a clear vessel. Temperature range -5 to 95 deg Cent. All to be installed in heating or cooling water systems. 7 days a week, 24hrs a day for minimum of 25 years.

A working operational life of 25years. Plus shelf life of 3 Years.

Not prone to fading, discolouring or weakening under stress or heat.

Can any body out there help ?

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Guru
Australia - Member - New Member

Join Date: Feb 2008
Location: Australia
Posts: 2181
Good Answers: 255
#1

Re: Plastic vessels

09/25/2008 7:25 AM

For such a specialist and technical function, contact the palstic suppliers directly, then get their assistance to find a suitable manufacturer.

Try GE Plastics or DUPONT as first choices. Not that they are better than the others, but they have good international "help desks" for such applications from "beginners" and can provide technical support for initial designs.

From your desription, it sounds like you are trying to replace "sight glasses" in your lines.

You might also try contact through the compressed air fitting suppliers as they make water traps and other items already rated to at least 10 bar and may already have some suitable "drop in" parts, or may be interested in developing the necessary parts for you.

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Just an Engineer from the land down under.
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Participant

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Posts: 3
#3
In reply to #1

Re: Plastic vessels

09/26/2008 9:24 AM

many thanks for that. I'll try them both.

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Power-User

Join Date: May 2007
Location: Hurst, Texas
Posts: 178
Good Answers: 4
#2

Re: Plastic Vessels

09/26/2008 9:18 AM

Polycarbonate would most likely be best, but you should really consult professionals-ESPECIALLY concerning pressure vessels! What you are considering is potentially a bomb! Seek professional help and don't put out a product without proper life cycle testing! A Coke bottle of poly will stand over 100 psi, but it is small. At the pressure and temp range you want it is even more critical.

Wrapping it with fiberglass or carbon fiber will greatly increase its survivability, but negates your see thru requirement.

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Bill H.
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#4
In reply to #2

Re: Plastic Vessels

09/26/2008 9:25 AM

Cheers Bill. It gives me something to go on.

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Bill H. (1); gbvessel (2); Just an Engineer (1)

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