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Join Date: Oct 2007
Posts: 48

DC Capacitor rating calculation

09/26/2008 12:50 AM

Hi!!

I was refering a design of power supply which was aimed for a laser lamp used in diamond industries.

Its basic functional outline is as follow: 440 ac volt input(3 phase) ---> converted into 600 volt DC by a rectifier -----> this 600 volt is chopped by IGBT based unit(current controlled) to feed the lamp..

And input current is approx. 10 to 15 ampere at 600 volt.

Now my curiosity question is how to calulate the power rating (in KVA) of the filter capacitor mounted at rectifier unit ?

I mean what rating should be of capacitor i need to choose?

regards!!!

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Join Date: Dec 2007
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#1

Re: DC Capacitor rating calculation

09/26/2008 11:40 PM

Okay I'm lost, I originally thought you were trying to filter out any remaining ripple in the DC side of the circuit, hopefully somebody will post that understands what's going on, too close to my bedtime to look up much more. Generally when I'm filtering DC circuits I use dumb luck, you really can't go to big, if there's no noise left in the circuit I picked a big enough capacitor.

This may be of no use to you, Link had some good information on filtering DC output from rectifiers.

http://powerelectronics.com/mag/408pet22a_web.pdf

PS. The actual kVA rating may be built into the capacitor when manufactured. Since resistance/impedance in a AC circuit through a capacitor by a combination of frequency, and capacitance, and the capacitor must be rated for the correct voltage it would seem that the capacitor would have to be able to handle its maximum potential current when manufactured. If you get a capacitor rated for the correct frequency and voltage it'll handle any possible current.

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Join Date: Feb 2008
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#2

Re: DC Capacitor rating calculation

09/27/2008 9:40 AM

It depends on the capacitor technology and the ripple current. If you use electrolytic capacitors, you will need at least twice as much capacitance as film type to handle the ripple current.

The ripple current is composed of two parts.

1-The relatively low frequency at 6X the line frequency for a 3 phases supply. This can be evaluated from charts available in power electronics books.

2- The switching ripple produced by the IGBT chopper. This depends on the switching technique used and the circuit configuration. Look into a good power electronics books for details.

This analysis is sometimes difficult to do and some people will simply measure the current ripple into the capacitors and add more capacitance if the ripple exceeds what is specified in the capacitor data sheet.

Note that the more capacitance you add, the bigger the explosion you will get if your IGBT fails. This is not a joke. An exploding IGBT can propel debris at high speed. Make sure that you have some sort of cover above the assembly at all time. High voltage capacitor banks are also dangerous as a simple bad maneuver around the busbars can ignite an arc that will melt metal and sounds like a shotgun. This is dangerous for the eyes and the ears.

Note: If you are trying to rate the DC capacitors in KVA, you need much more training in power electronics before undertaking this work.

Be careful. You might get a really bad "fireball".

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