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Circuit mayhem and restless nights

10/21/2008 3:32 PM

Hi folks, I'm in need of some sleep! For the last few days I've been trying to fathom out how to change the direction of a 12vdc motor (small cheap toy style) just using push buttons (ie no switches) I can do it for an ac motor which has 3 wires (ie a common and 2 live tails) but can't seem to get my head round a simple dc circuit!

Let me explain...

There are 3 push buttons and as many dc relays as needed with up to 4 contacts on each relay (with the contacts in either NO or NC with the one common). The motor is in stand still until I hit push button 'A' or 'B', at this point, the motor turns in one direction or the other depending on the button pressed. It continues until the other button is pressed then it changes direction. This can happen as often as needed or until the motor hits one of 2 limit switches where the motor stops! After that, If I push button 'C', the motor changes direction until it comes to it's central position where it stops ready to start the process again with the push of button 'A' or 'B'!

This will be battery powered so it rules out my AC circuit!

So a Quick recap!

You can see 3 buttons. 2 (A and B) of which you can push so you push one. the motor turns and carries on until you push the other and it reverses and so on. If you don't push the other the motor continues until it hits a limit switch! When this happens, you push the 3rd button (C) and the motor goes back to the centre position to start again (you can use a magnetic reed switch for that!)

Do I have any takers?

I've come up with this so far but it was for an AC motor! I changed it to DC and realized to my dismay, the motor was still arranged for AC! Also this circuit does not have the reset button or reed switch part!

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#1

Re: Circuit mayhem and restless nights

10/21/2008 9:03 PM

I can wire it--I just have a hard time speaking it-or may not be able to speak it at all!--AAAAKKKKKK!--NEED WIRE AND RELAYS AND TERMINAL BLOCKS AND................................

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#3
In reply to #1

Re: Circuit mayhem and restless nights

10/21/2008 10:35 PM

Center limit switch would be closed if left and open if right or visa versa(would have to have a physical surface for a limit switch).

I could wire this up and have it working.

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#5
In reply to #1

Re: Circuit mayhem and restless nights

10/22/2008 8:10 AM

That's the same problem I get! If I had the pieces I could play around with them! Intresting diagram though! I will run it through the brain for a while!

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#2

Re: Circuit mayhem and restless nights

10/21/2008 10:34 PM

For the rest of functions (button C and center position) we need to talk money.

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#6
In reply to #2

Re: Circuit mayhem and restless nights

10/22/2008 8:14 AM

That look an interesting diagram! I will check it out and who knows maybe I could explain how the euro has made living in Spain expensive!

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#8
In reply to #6

Re: Circuit mayhem and restless nights

10/22/2008 8:33 AM

I've checked it out and it's just a tad too small for my eyes! Any chance you could make it a touch bigger please?

But it looks good so far!

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#9
In reply to #8

Re: Circuit mayhem and restless nights

10/22/2008 10:41 AM
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#13
In reply to #9

Re: Circuit mayhem and restless nights

10/22/2008 2:58 PM

Thats a good starting point indel! Cheers I normally only work with AC so this DC stuff had me a bit foxed but now I see what is going on it seems to make more sense!

I can run any amount of circuits in between the top rail and the bottom one without affecting the other circuits (unless I want it to!)

I will sit down and think some more tonight!

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#4

Re: Circuit mayhem and restless nights

10/22/2008 1:46 AM

Please excuse the crappy drawing but I was so excited to find a question that I could actually answer.

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#7
In reply to #4

Re: Circuit mayhem and restless nights

10/22/2008 8:22 AM

I like your style ffej!

I have a book half full of circuit diagrams like this so I feel your pain bud! What is the purpose of the '2nd contact from switch'? Is it the NC I have running next to the NO in the original attempt? Any ideas on the return to center and stop button? I can talk to you about the difference the Euro has made to the Spanish economy as well if you like!

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#10
In reply to #4

Re: Circuit mayhem and restless nights

10/22/2008 12:40 PM

Ah, someone else who insists on a 'quadrille' pad ...
mmmmm quadrille pad <drool> (to be read in Homer Simpson voice)

Del

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#11

Re: Circuit mayhem and restless nights

10/22/2008 12:42 PM

I end up needing latching relays or Rs and Cs to return it to centre off position... probably guilty of overthink.
I'll curl up and watch from my secret nest...

Del

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#12
In reply to #11

Re: Circuit mayhem and restless nights

10/22/2008 2:50 PM

I know I'm guilty of over-think and probably overkill! All these relays and contacts could probably be done away with using a single little black chip with a few wires hanging out of it! Which brings me to you and your cosy secret nest Del! Has the cat got any alternative ideas to get this thing up and running? I know you just want to watch but cats and curiosity seem to go so well together!

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#14

Re: Circuit mayhem and restless nights

10/22/2008 5:05 PM

I think I've cracked it but I could be wrong! Cast your eyes over this latest offering and give me your verdict! I took Indels circuit and added a few more bits! The limit contact has two contacts, one to open the relay hold-in circuit and one to close the appropriate return circuit after you have pressed the button c, which also has two independent contacts! The magnetic sensor is normally closed until the magnet approaches, then it opens the hold in circuit! I hope I'm on the right track!

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#15
In reply to #14

Re: Circuit mayhem and restless nights

10/22/2008 7:45 PM

The last part of logic I wrote is missing a contact on each rung. I would define the position for the armature as left or right and use a switch to determine it--Say, open when left of center and closed when right of center.

IF the armature is right and the motor control is commanding it right(or not commanded either way), a push of the CENTERING push button would send it left, UNTIL the centering limit changes state. Visa Versa for left.

I would use a simple interlock for direction--normally closed contacts, in series with opposite direction contactors. The limit switches wired NC in series for stops with the same direction---Left goes left until the left limit is made and opens that contact. Use a normal seal in so that dropping the contactor or relay out will require a new start or centering signal.

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#16
In reply to #14

Re: Circuit mayhem and restless nights

10/23/2008 2:34 AM

Assuming that one button switch closes both C and D there's only one problem: you need to swap NO contacts C and D. Otherwise C which is enabled by limit contact A is trying to drive the motor in the same direction as A (and, D which is enabled by limit contact B is trying to drive the motor in the same direction as B).

Unless I've completely misunderstood.

EDIT: Sorry didn't read Kilgore Trout's reply. I think he's saying approximately the same thing.

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#17
In reply to #16

Re: Circuit mayhem and restless nights

10/23/2008 6:57 AM

Thanks--I think I was-

Use a NO contact on the forward contactor in series with the run command for reverse. Interlock it both ways.

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#18
In reply to #16

Re: Circuit mayhem and restless nights

10/23/2008 7:16 AM

you need to swap NO contacts C and D

Should read:-

you need to swap NO contacts C and D in the final motor drive section

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#19
In reply to #18

Re: Circuit mayhem and restless nights

10/23/2008 7:23 AM

I was mistaken on the last--Use NC contacts in series with opposite run signal for the interlock.--Sorry.

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#20

Re: Circuit mayhem and restless nights

10/23/2008 8:36 AM

Oh my giddy aunt! You've thrown me now! If I understand right, then I need to change the contacts! I've got the motor running in the same direction as it was going when it hit the stop contact! My eyes were going crossed last night and I thought it was possibly the wrong way round! So apart from that, would it work? Is there an easier way of doing this whole setup?

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#21
In reply to #20

Re: Circuit mayhem and restless nights

10/23/2008 10:02 AM

I think so:-

There probably are simpler ways but keeping everything simple like this seems like a good plan. You might need to think about timing a bit to ensure that you never short out the rails.

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#22
In reply to #21

Re: Circuit mayhem and restless nights

10/23/2008 11:37 AM

Excellent Randall. I forgot to join the two switches in the middle on the drawing but I knew they were connected! Now I just need to source the parts and build the bugger!

Thanks for your help and everybody else's help! I'll let you know if it works for real when it's all made up!

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#23

Re: Circuit mayhem and restless nights

10/27/2008 5:04 PM

Hello Mr. Truman Brain,

What happen to motor rotation if you swap the leads at the battery?

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#24
In reply to #23

Re: Circuit mayhem and restless nights

10/28/2008 9:59 AM

Only problem I can see with that would be any relay that was energised would loose it's power momentarily thus disengaging its hold in circuit!

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#25
In reply to #24

Re: Circuit mayhem and restless nights

10/28/2008 10:03 AM

A capacitor would help?

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#26
In reply to #25

Re: Circuit mayhem and restless nights

10/28/2008 10:28 AM

Yup, that's the great advantage of a DC circuit!
A C&R added in can give a nice hold time, as hold in voltage is much lower than pull in voltage.

Del

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#27
In reply to #26

Re: Circuit mayhem and restless nights

10/28/2008 10:33 AM

But would changing the battery orientation instead of the motor make the circuit any simpler?

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#28
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Re: Circuit mayhem and restless nights

10/28/2008 11:44 AM

A push button can change the terminal orientation at either end simply?

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