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Mounting Bearing Blocks

03/04/2009 11:34 PM

I designed a shaft whose one end is mounted in the bearing block and after some distance the second bearing block is mounted and the other end of the shaft is being overhanged..... it is advised that the distance between the two bearing blocks should be twice the distance between the second block and the free end...... My question is what will be the effect when the distance between two blocks is reduced and what will be happening to the shaft stress....

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#1

Re: Mounting Bearing Blocks

03/05/2009 9:35 AM

Think Archemides. And stability at higher speeds.

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#2
In reply to #1

Re: Mounting Bearing Blocks

03/06/2009 3:31 AM

If he was arrested, did they put him in a dry cell?

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#3

Re: Mounting Bearing Blocks

03/06/2009 9:48 AM

You can calculate the load at each bearing using the leverages involved. The less the spread between the two bearings the higher the load on the bearing near the free end. (This bearing load will always be higher than the load at the opposite end.)

If you do a few sketches, and calculate loads, you'll see that the load on the bearing at the overhung end goes up as the bearing spread decreases. When the overhang is equal to the bearing spread, then the overhung side bearing has twice the load of the opposite bearing. The stress on the shaft will be highest at the bearing on the overhung end, and this bending load and deflection is reduced by reducing the overhang. The shaft stress is cyclic (in other words, the shaft bends first one way, and then 180 degrees later in rotation bends the other way) so there is the potential for fatigue failure.

Therefore, as a general rule, you should keep the overhang to a minimum, for both bearing load and shaft flex/failure reasons. This Gates paper addresses some concerns to be considered for belt drives in which the additional tension required by a belt (vs a chain drive) may over-stress the gearbox or shaft.

the distance between the two bearing blocks should be twice the distance between the second block and the free end

I'd edit that to read: "blocks should be at least twice the distance..."

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