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Participant

Join Date: Nov 2006
Posts: 1

Line Freeze

11/10/2006 1:44 PM

I need to replace an isolation valve on a 10 inch boiler feed water line. The water is stagnant, at 65F and 150psi. I've been told that a line freeze, that is establishing an ice plug in the line, will avoid a shut-down and allow the valve replacement to occur while remaining on-line. How do I calculate the the size of the ice plug and the amount of nitrogen required to establish the ice plug and then hold it for 8 hours?

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Power-User

Join Date: Jul 2006
Location: Springfield, Tennessee U.S.A.
Posts: 231
Good Answers: 16
#1

Re: Line Freeze

11/11/2006 12:03 AM

This is a common procedure, but not one that I have ever used. The size of the piping plus the pressure will cause it to require a tremendous amount of coolant to freeze the water, and maintain the ice while repairs are made. And since this is boiler feedwater, the chemical additives may cause the water to require chilling below its normal freezing point. It will no doubt require a tremendous amount of CO2 to freeze the water and maintain it in the form of ice for the duration that you specify.

Freezing kits are sold by McMaster-Carr company, but they are for smaller pipes, say 4" diameter. However, if you contact them they will be most happy to work with their supplier to determine the answer to your question.

Ing. Robert Forbus

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Anonymous Poster
#2

Re: Line Freeze

11/12/2006 7:56 PM

www.teamindustrialservices.com

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Anonymous Poster
#3

Re: Line Freeze

08/13/2007 4:54 PM

Hope this will help you for the future. It will take approximately 2-3 hrs to freeze a 10 in water line at 65F with stagnant water with nitrogen. It will take approximately 13-16 of the 160 liter Nitrogen Dewars to hold the line for 8 hours. All times and materials approximate.

Perhaps a line stop or line bypass might be less expensive, and quicker. Try www.tapmasterinc.com if you are in California or Nevada. They do good work.

Sozoman

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