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Anonymous Poster

Elevator Cables and Electrical Interference

04/13/2009 9:18 AM

Hi all, i am in the elevator industry n having a problem with traveling cable interference. 3 large bundle cable with of a height of 70 storeys building were installed. each big cable is having about 50-60 strands of copper wires, some are standalone wires , some are twisted, also included RG cable for security camera n LCD showing live telecast. Now the main problem, the TV cables.. RG11 connected live telecast to the LCD were giving all kind of interference.( fyi, i was told the ppl there has boosted d TV signal to an illegal DB rate....i ain't know a thing about TV signal or any DB) sometimes snowy images, sometimes jumpy images, well sometimes it was very very clear. I have tried to separate the TV rg11 terminal cable away from its bundle, it works awhile but the fault come back again. all i did was separate the RG terminal from one end to another end , fyi this RG cable is still within each big cable, only the end part get separated. 3 of this big rounded cable also include 230VAC, 12VDC, 100VDC, 100VAC, 24VDC for other usage within the cable strand wires, among them also an RG spare cable. Is there any other solution to prevent all this interference? what do u call this interference? when wires are bundle together, does this interference always happen? any advice or help would b appreciated. TQTQ:)

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#1

Re: Elevator Cables and Electrical Interference

04/13/2009 10:26 AM

Make sure signal cable shields are correctly grounded, avoiding "pigtail" shortcuts at terminals. Also make sure that the power cables are shielded, generally they are not (cheaper not to) and if not shielded, then you will have to separate the RG11 cable from the power cable as far as possible.

Fast surge pulses sent through power cables can cause capacitive coupled noise currents into adjacent cables.The longer the cable, the greater is the effect. Combining both power and signal cable into the one bundle is a shortcut and not a smart one.

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#2
In reply to #1

Re: Elevator Cables and Electrical Interference

04/13/2009 10:58 AM

Hi Craz, thx for ur prompt reply

what does pigtail" ..shortcuts.. mean? i am not quite understd how this capacitive coupled noise produce. Is this what d industrial so call electro-magnetic field interference? its not easy to separate this Rg cable @ 70 storey high.

thks

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#3

Re: Elevator Cables and Electrical Interference

04/13/2009 12:07 PM

In addition to proper shield termination of the coax (360 degree peripheral termination that you get from any coax connector), it is absolutely essential that for video at least one end of the coax is floating from ground (structure). That doesn't mean disconnection of coax from camera or video electronics, but the isolation of the device connected to the coax from structure. Read on.

Video occupies a bandwidth of dc to about 4 MHz, with the dc and low frequency portion representing the parts of the picture that don't change frame-to-frame, or change slowly, while the top end is pixels changing each frame.

If you don't have isolation at one end, like you would get with a plastic case camera, ground currents will flow on the coax, and the coax provides no protection from dc to around 10 kHz, where much of the static (unchanging) portion of the video picture is.

At low frequencies (dc to 10 kHz) the coax shield isn't a shield at all; ground currents flow on and through the shield, whereas at higher frequencies the shield keeps ground currents on the outside, and signal currents on the inside. Therefore it is imperative to keep ground currents off the shield.

Typically, the camera case is floating, so there is no problem. But if in your installation the coax has a ground to structure at both ends, it is a slam dunk that is your problem.

You can check this by removing the coax connection at the camera end, and checking continuity to ground; then connecting the coax to the camera, disconnecting at the other end and rechecking. You had better see an open circuit during one of these two checks.

If you have grounds at both ends you either need to fix that, or another possible alternative is sending the video as rf on video channel 3 or 4, if that is available. That way all the signals has been boosted to the vhf range, none of the signal is at dc or low frequencies anymore, and the coax provides all the necessary protection, even when grounded at both ends.

And separating the cables has nothing to do with it - properly terminated coax will provide all the protection you need against cable crosstalk.

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#4
In reply to #3

Re: Elevator Cables and Electrical Interference

04/13/2009 4:41 PM

I agree with the "proper shield termination". I would disagree with the "separating the cables has nothing to do with it" bit

If the RG ground is separated from the (what I believe to be currently) shared ground of the power cables and the termials of the RG properly shielded and not exposed to interference, the problem experienced by the OP should be fixed. If not, seperation of the RG cable from the bundled power cables is clearly required

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#5
In reply to #4

Re: Elevator Cables and Electrical Interference

04/13/2009 5:09 PM

Separation clearly won't hurt. But if the coax is grounded to structure at both ends and has ground currents flowing on it, no amount of separation will help. And if the coax ground is lifted at one end, for instance if the camera case is plastic and isolated, then no separation will be necessary.

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#6
In reply to #5

Re: Elevator Cables and Electrical Interference

04/13/2009 11:01 PM

I suggest a fiber line. permanent immunity to noise

https://www.westlake-electronic.com/search/items/GEF10538/index.htm

lots more, dig here

http://www.google.ca/search?hl=en&q=video+%2B%22fiber+optic+link%22+%2Belevator&btnG=Google+Search&meta=&aq=f&oq=

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Anonymous Poster
#7
In reply to #6

Re: Elevator Cables and Electrical Interference

04/13/2009 11:41 PM

Assuming the camera puts out standard video, a fiber line requires an extra interface at both ends. That is extra cost, and an added source of unreliability. Coax, properly done, is more than sufficient to the stated need.

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#10
In reply to #7

Re: Elevator Cables and Electrical Interference

04/14/2009 5:25 AM

I advocate the use of high resolution video as well as a fiber interfae. You can now het an integrated component that costs very little to be placed on the camera. In terms of the overall cost of en elevator in a high rise building this is an inconsequential cost in exchange for long term reliability and immunity to RFI. Fiber lines do not fatigue fail the same way copper does with flexure.

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#8
In reply to #5

Re: Elevator Cables and Electrical Interference

04/14/2009 12:41 AM

Agreed

seems kinda weird that everything was bundled together without a thought.

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Anonymous Poster
#9
In reply to #8

Re: Elevator Cables and Electrical Interference

04/14/2009 12:49 AM

Not weird at all. My wife likes all cables neatly tied together with tie wraps. It looks better that way.

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Anonymous Poster
#21
In reply to #8

Re: Elevator Cables and Electrical Interference

04/22/2009 12:41 PM

well.. save cost of coz .. then again problem surface. Do u think a Rg11 multi- strength cable separated from the bundle can handle a speed of 360m/min elevator speed? Thou d "multi-strength" may sound too good to be true..

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Anonymous Poster
#11
In reply to #3

Re: Elevator Cables and Electrical Interference

04/14/2009 12:30 PM

Quote"You can check this by removing the coax connection at the camera end, and checking continuity to ground; then connecting the coax to the camera, disconnecting at the other end and rechecking. You had better see an open circuit during one of these two checks."

yeah.. i will check on that, mean time freaking management has given me a hard time not letting me do troubleshooting. imagine 70 storey high, 1flr 8-11 units, average 3 ppl per unit.....darn... Thks all :)

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#12
In reply to #3

Re: Elevator Cables and Electrical Interference

04/14/2009 1:32 PM

emc c,

You have a great answer here and a likely part of the problem. One thing that I think may have been overlooked though is metal fatigue. Elevator cabling must be constantly flexed. If the video cable was originally constructed with a solid center conductor or very few discrete strands, the center might have several breaks in it acting as switches. As the elevator moves these switches can briefly open and re-close looking like noise on the monitor. If this is the root of the problem then replacement is the only option.

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#13
In reply to #12

Re: Elevator Cables and Electrical Interference

04/14/2009 3:12 PM

One can't argue that if the cable is breaking, it needs replacing. The original post cited noise issues. If the cable center conductor were breaking, I would expect intermittent loss of signal, not a noisy signal.The OP stated that there was a snowy and jumpy signal. Snowy means low signal-to-noise ratio; jumpy may mean loss of sync - now that points to your diagnosis. If the problem were intermittent connections, I would expect the jumpy signal, so maybe more than one thing is going on here at the same time. Good catch.

That being said, a good troubleshoot to lay this to rest would be to measure end-to-end center pin continuity, through several top-to-bottom and bottom-to-top excursions of the elevator car, looking for either solid continuity, or the lack thereof.

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#14
In reply to #13

Re: Elevator Cables and Electrical Interference

04/14/2009 3:22 PM

Much easier continuity check can be done by terminating one end of the cable with a fixed resistive load, say a nominal 75 ohms resistance. Measure the cable and resistor resistance at the other end of the cable while operating the elevator. If the resistance does not stay a consistent 75 ohms but bounces to 0 or ∞, then either the shield or center conductor is damaged and the cable needs a replacement.

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#15
In reply to #14

Re: Elevator Cables and Electrical Interference

04/14/2009 3:26 PM

Right again - much easier!

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#17
In reply to #12

Re: Elevator Cables and Electrical Interference

04/17/2009 10:39 PM

Yes, Cable flexure in a stranded core is possible, In addition, the same flexure occurs in the stranded insilator, especially after time as the wire get oxidized. It occurred to me to think there might be cables made for this job.

a search founds hundreds, here is one,

http://www.draka-ep.com/index-en.html

and here is the search

http://www.google.ca/search?hl=en&q=elevator+%2B%22coaxial+cable%22&btnG=Google+Search&meta=&aq=f&oq=

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Anonymous Poster
#16

Re: Elevator Cables and Electrical Interference

04/17/2009 9:06 PM

Hi guys

I have measured both end of the terminal RG11 cable using multimeter, firstly, i measured the ohmage of both ends, one end to the ground n the other end to the shielded Multi-strength wires, it was found '0' ohm.

When i turned the meter to Ac volt reading, both end were found to have a voltage of 64Volts, i was shorted by it when i touched the wires. I suspected this were EMF leakage.

The termination were checked n done properly, no additional ground. there is no way i can separate this cable, it just too big n bundled with cables...

Is magnetic emf absorber(this thingy look like a current transformer ring core) capable of reducing emf? Any instrument to measure emf leakage?

Thks for the help guys

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Anonymous Poster
#18
In reply to #16

Re: Elevator Cables and Electrical Interference

04/17/2009 11:08 PM

Need more info here. You say you got an electrical shock? You would not get a shock from simple crosstalk. A shock implies a high resistance short to ac mains. When you say you measured 64 Vac, what was the reference to which that measurement was made (to where were the two meter leads connected)?

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Anonymous Poster
#19
In reply to #18

Re: Elevator Cables and Electrical Interference

04/18/2009 1:37 AM

yes, i got a shock when i removed the RG11 screw terminal, i measured by pointing one red probe at the RG shielded multi strength wires(centre wire) and another probe(black) to the ground. Hence the 64vac. both terminal end has already been removed then measurement are taken. Thks for the reply :)

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#20
In reply to #19

Re: Elevator Cables and Electrical Interference

04/18/2009 3:22 AM

Shocking news

I would check the power cables for leakage and continuity with respect to the metal frame and also measure against the RG cable causing you problems and an electrifying experience. Maybe that a cable/s is damaged during pulling through structure?

You mention that the cables are near an elevator. This is a classic cause of what I call spiking.

I mentioned earlier without much detail added,

"Fast surge pulses sent through power cables can cause capacitive coupled noise currents into adjacent cables.The longer the cable, the greater is the effect. Combining both power and signal cable into the one bundle is a shortcut and not a smart one."

Surge pulses are generally caused by motor interference and this is the cause of half of your problem. Contrary to opposing opinions, I still have the view that you will have to relocate the RG cable from the power cable that I assume is at least driving the elevator.

The other half of your problem (and possibly the full problem if my previous opinion is incorrect) is that you have to check the continuity etcetera I mentioned with respect to the power cables.

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Anonymous Poster
#22
In reply to #20

Re: Elevator Cables and Electrical Interference

04/22/2009 1:02 PM

i have checked the continuity, it was A ok, no leakage found either. as i mentioned, the Rg11 cable is within the bundle, so the only way to isolate this is to buy a standalone RG11 n fix the issue. Again this elevator travel at a speed of 360m/min, i doubt standalone RG11 can handle such speed.

Correct me if i'm wrong, what if both terminal end of the RG11 connector were grounded ,, what will happen?

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#23

Re: Elevator Cables and Electrical Interference

04/22/2009 1:11 PM

oops .. i miss this quote

"Separation clearly won't hurt. But if the coax is grounded to structure at both ends and has ground currents flowing on it, no amount of separation will help. "

Let says i do this, will this damage the LCD?

And if the coax ground is lifted at one end, for instance if the camera case is plastic and isolated, then no separation will be necessary. - I don't quite understand this..

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