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Anonymous Poster

Air compressor capacity..

05/09/2009 1:04 AM

Hi everybody! I just want to ask about the correct type of compressor i will be using. I have an automotive repair shop and consist of four bays. The required air pressure is 200 psi each bay. What is the size of compressor im going to buy, also the size of pipe to be used and what is the material. If you can give me a basis in solving this problem or formula it helps me a lot. Thanks

Joseph

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#1

Re: Air compressor capacity..

05/09/2009 3:38 AM

i might sugguest each bay has it's own dedicated source of shop air..

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#2

Re: Air compressor capacity..

05/09/2009 6:06 AM

What is the volume of the air ? number of tapping points etc, The diameter of the pipe will be dependant on this aspect.

I advice rotary screw compressors, they are likely to be more trouble free.

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#3
In reply to #2

Re: Air compressor capacity..

05/09/2009 7:24 AM

Thanks SB, the volume of air required is 0.2 cu.m and only 5 tappings.....

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#4

Re: Air compressor capacity..

05/09/2009 10:41 PM

If we are to assume that you will purchase this compressor, ask the seller!

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#5

Re: Air compressor capacity..

05/10/2009 12:07 AM

from the hoist makers, get the volume of air and pressure required to hoist a vehicle. The air hoist will be the biggest user, followed by the tire machine. Hand tools will be light users.

Then you need a tank that will allow for 2-3 vehicle lifts on stored air, on the basis that once lifted a vehicle will sit and be worked on. Then decide how long you want to wait for the tank to be filled to pressure again. The quicker you want it filled = more horsepower on the compressor.

A compressor salesman wants you to buy a larger one than you really need. I would avoid these cheap Chinese compressors, their warranty will be worthless and they will not last long. USA compressors will cost more, but will give decades of operation if properly maintained.

This link will help.

http://www.truetex.com/aircompressors.htm

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#6

Re: Air compressor capacity..

05/10/2009 6:42 AM

Hi,

Why 200psig? This is an extremely high pressure and well above the normal SWP of flexible air lines fittings and tools. Therefore you will be having to pay for pressure reducing stations at each bay; this is just a cost driver and can be avoided by working at a lower pressure.Industry standards have been c 100psig max for many years. A simple installation with a substantial diversity factor based on a summation of the air requirements of all air tools will provide the starting point. A decent sized air receiver will avoid rapid cycling of the compressor and as for line sizing you will be most unlikely to need more than 1'' bore at the last bay,therefore by adding an equivalent area to the main as you pass each bay going back to the compressor station is likely to provide a cost effective solution.

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#7

Re: Air compressor capacity..

05/10/2009 10:39 AM

Joesph; i agree why so high psi?You should only run 125psi max for line pressure as that is the standard at which most tools are rated What kind of piping do you intend to use? How much power do you have avail, is it sinlge or 3 phase and what voltage/amp? Physically how big is your shop? Are you going to run it around the clock? How many people? What kind of "auto" repair? cars/lt trucks? Or are you going to go into fleet work involving heavier vehicles like tractor/trailers,buses,or construction equip where you would have need for heavier impact tools 1" drive or better on a constant basis? Will there be a sandblasting or paint booth? If so what size? there are many things to consider before installing an air system,not only immed needs but future plans as well.....

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#8

Re: Air compressor capacity..

05/12/2009 8:15 PM

Most garages in my area use 5 to 10 HP 2-stage compressors with tanks from 80 to 120 gallons. Most set their top air pressure at 130 - 150 lbs. In my workshop / barn I have an old 5 horse 2-stage on a 60 gallon tank set for 115 lbs. My tools work as well as anybody else's because I use 3/8 'T' style fittings which have a 3/8 opening as opposed to the usual 3/16 - 1/4 opening common to most quick-connect fittings. The line coming off the tank is 1 inch copper, with 1/2 inch drops along the way for my convenience.

Other garages I have seen have up to 3 compressors that can be added to or seperated from the shop air system as needed.

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