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Associate

Join Date: May 2009
Location: India
Posts: 38

Emulsion Oil Separation

06/04/2009 6:04 AM

we are using emulsion oil after surfacetreatment. (i.e. after phosphate and after bluing).

I observed that the emultion oil become separated after some time in blueing line when the parts, after bluing process, were dipped in it.

The same type of emlsion oil I am using in phosphate line. but the emulsion were not separated, when the parts were dipped in emulsion, after phosphate process.

I want to know why the emulsion become separated aftrer bluing process? what I have to do to prevent it?

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Guru
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#1

Re: Emulsion Oil Separation

06/04/2009 9:39 AM

Check the pH . Oil tends to emulsify with water at high pH while oil/water emulsions tend to separate at low pH . I'm not familiar with the bluing process . Is the bluing agent acidic ?

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Anonymous Poster
#2
In reply to #1

Re: Emulsion Oil Separation

06/06/2009 10:54 PM

Bluing agent is a Salt (alkali)

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Guru

Join Date: Feb 2009
Location: Tamilnadu, India
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#3

Re: Emulsion Oil Separation

06/07/2009 8:11 AM

SAMP,

The processes you are explaining as phosphate and bluing are not clear enough to conceive. However you may assess the problem based on the following guidelines.

*Emulsions are sensitive to electrolytes, extreme pH values like acidity/ alkalinity. The best thing you can do is to go for a compatibility test based on various emulsifiers and pH based choice and not a common emulsion for both.

*The preparation care- like speed of stirring, oil and water ratios , choice of emulsifier and it's percentage are to assessed.

*Emulsions can break in case of elevated temperatures, pH conditions, ionic incompatibilities imposed by electrolytes.

*Try non ionic and anionic emulsifiers and confirm specific use.

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