Measuring Wax Thickness Over Alumina Wire

210,000 FPH?

58.33 FPS? Just want to be sure of the speed.

And, 1 micron is really thin!

What kind of "wax"?

yes, 210,000 FPH

it is thin layer of coating, less than 1 micron. the wax is Paraffin wax.

Thank you for your reply!

Are you sure about 0.002Mils? Thats about 1/200th a micron(50 nanometer).

yes, the coating thinkness range from 0.002mil to 0.02 mil. Ideally should be control at 0.02 mil. but it goes to 0.002mil sometime.

Are you sure you don't mean aluminum? Alumina is aluminum oxide.

it is Aluminum. thanks!

There are feed rollers electrically charged to count "sparks/ft" on magnet wire, they count every hi-volt discharge from wheel to wire thru the bad insulation spot, I guess you'll have to design something like a capacitance meter from the metal wheel to the wire and have a fast readout device or log the data.

Yahlasit

it is a good idea. the issue is we may need to calibrate the system everytime we run different size. as well, no sure the how accurate the method will be. is there any contact between wheel and wire? Thanks!

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