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Removing a Burr around a Hole in a Bolt's Threded Section

09/30/2009 6:53 AM

We produce a bolt that has a hole on its threaded portion. After drilling, burrs occur around the hole. As the bolt is coated, the accumulation of the coating material on the burrs creates a gauge problem.

What is the most practical way to remove that burr without reducing the major thread diameter.

Thanks

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#1

Re: Removing the burr around a hole in a bolt's threded section

09/30/2009 7:27 AM

Drill before threading?
Run a nut or thread former over it after drilling?
Localised sandblasing?
Del

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#3
In reply to #1

Re: Removing the burr around a hole in a bolt's threded section

09/30/2009 11:01 PM

beat me to it Del... GA

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#9
In reply to #3

Re: Removing the burr around a hole in a bolt's threded section

10/01/2009 2:54 AM

Beat me too.

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#17
In reply to #1

Re: Removing the burr around a hole in a bolt's threded section

10/01/2009 11:48 AM

Ya beat me to it...

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#2

Re: Removing the burr around a hole in a bolt's threded section

09/30/2009 7:42 AM

wire brush or deburring wheel on bench grinder.

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#4

Re: Removing a Burr around a Hole in a Bolt's Threded Section

09/30/2009 11:04 PM

Pre-drill a nut of harder material. Thread to desired position. Drill through. Remove nut. De-bur with rat tail. Plate.

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#5

Re: Removing a Burr around a Hole in a Bolt's Threded Section

09/30/2009 11:14 PM

sharper drill bits

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#6

Re: Removing a Burr around a Hole in a Bolt's Threded Section

10/01/2009 12:30 AM

Depends on quantity of production.

For large scale production whether it is deburring, descaling, polishing, cleaning, or pre-plating Vibratory Finishing Machines are ideal.

Google search should provide ample information.

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#7

Re: Removing a Burr around a Hole in a Bolt's Threded Section

10/01/2009 12:53 AM

Dear Sir,

After thread cutting on bolts you may remove burrs by using knife edge filing on same thread lathe machine after that go ahead for wire brushing.

Anil

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#8

Re: Removing a Burr around a Hole in a Bolt's Threded Section

10/01/2009 2:34 AM

Use a die nut or thread chaser, these are made for the purpose of cleaning up or reforming threads.

Or drill the hole before threading

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#10

Re: Removing a Burr around a Hole in a Bolt's Threded Section

10/01/2009 4:34 AM

Have you considered explosive deburring? Is in routine use in Indian Auto industries.

http://www.dst-kemi.com/composite-641.htm

http://www.elechem.net/ngt.html

http://www.manufacturingtalk.com/news/djs/djs118.html

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#11

Re: Removing a Burr around a Hole in a Bolt's Threded Section

10/01/2009 8:27 AM

Although I have never tried this with metal, putting a temporary medium into the hole after it has been threaded (a tight fit) and then drilling. This is a standard practice in carpentry when one uses a drill press on a piece of wood that they want to have a clean hole on both sides. In this case you would just lay another scrap piece of wood under the wood you are driling, clamp them together and slowly drill, provided the strength and density of the scrap wood under the finished wood was well choosen, you should have as clean a hole if not cleaner on the side the drill pit punches through.

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#12

Re: Removing a Burr around a Hole in a Bolt's Threaded Section

10/01/2009 9:24 AM

Hello All,

If it was me doing the machining ops, I'd first would drill the through hole, then cut the threads. But, if this isn't possible, why not just run a thread die cutter back over the affected portion on the threaded rod or bolt with an appropriate metal-cutting fluid so as to remove the burrs, then you can apply the coating without fear of destroying it. It Seems simple enough to me for what it's worth, so why complicate matters with extra machining steps that add nothing but cost to the product as well as produces unneeded extra wear on equipment.

Beers & Cheers Everyone!!!!

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#15
In reply to #12

Re: Removing a Burr around a Hole in a Bolt's Threaded Section

10/01/2009 10:48 AM

we are re-threading to remove the burr.We want to eliminate that operation using a faster and cheaper method to remove that burr.

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#16
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Re: Removing a Burr around a Hole in a Bolt's Threaded Section

10/01/2009 11:46 AM

You could configure a fixture holding a set of half-nuts which could preform both deburring and drill guide functions. Drill the hole then rotate either a a quarter turn to break/remove the bur.

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#13

Re: Removing a Burr around a Hole in a Bolt's Threaded Section

10/01/2009 9:47 AM

What about using a drill bit with a slight countersink as part of the bit. That way as the hole is drilled, it will also receive a slight chamfering of the hole. That should clear out any burrs. Same process as you are doing now. The only change is to a different drill bit. Good luck.

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#14
In reply to #13

Re: Removing a Burr around a Hole in a Bolt's Threaded Section

10/01/2009 10:07 AM

That does just one side of the hole....

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#19
In reply to #14

Re: Removing a Burr around a Hole in a Bolt's Threaded Section

10/01/2009 12:49 PM

At a time.

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#20
In reply to #19

Re: Removing a Burr around a Hole in a Bolt's Threaded Section

10/01/2009 12:52 PM

Unless you have a drill bit with a raised countersink shoulder on each end
Del

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#18

Re: Removing a Burr around a Hole in a Bolt's Threded Section

10/01/2009 11:52 AM

Use De-burring machine as per your application, u may discuss the matter with the manufacturer of de-burring machines for some arrangement of spray gun that will throw the compounded material with a reasonable force or arrange some kind of thread coated with glass powder and run it through the whole if you still unable to do this then let me know about the material of screw u r using......

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#21

Re: Removing a Burr around a Hole in a Bolt's Threded Section

10/14/2009 5:08 AM

check your feed rate and tool type of your machining process..

regulating the machining process can help improve surface finish.. as burr is a surface finish problem..

another way is to rub abraisive emery sheets over the finished component to improve surface finish and remove burrs.. this method is very easy and practical.. this is only possible in a manned process and not in a automated process..

also consider proper coolant supply, as improper machining tamperatures may cause tool welding and result in burr formation..

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