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Anonymous Poster

Repairing Damage to HD Galvanized Pipes Before Painting

12/23/2009 12:28 AM

Please need experts help on this matter,

Bended Fire water pipe (3"& 4") erected around tank having damages linearly at expansion and contraction side of pipe. Our client says to replace the pipe which was damaged, its sub-contractor mistake that they didn't detect the surface discontinuities of pipe after bending or before taking in process of galvanization. Nominal thickness of pipe is under acceptable limit only matter is galvanization, if I will suggest to client to repair the damages as below,

Take out laminations by power grinder/sander and make smooth landing of end of all metal laminations and close all opening by metal putty prior to go for initial coat.

''Is it necessary to replace the pipes as client says or we have to take remedial action as I explained above? Guide me to use proper method to repair the galvanization if there is any"

Thanks,

ADEEL-TRG-KSA

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Guru

Join Date: Oct 2008
Posts: 42355
Good Answers: 1693
#1

Re: Repair of mechanical damages of HD.galvd.pipes prior to paint application

12/23/2009 12:31 AM

Lawyers will pervert this, mark my words!!!!!!!!!!!!!!

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Guru
Engineering Fields - Piping Design Engineering - New Member Egypt - Member - Member since 02/18/2007

Join Date: Feb 2007
Location: Cairo, Egypt
Posts: 1733
Good Answers: 248
#2

Re: Repairing Damage to HD Galvanized Pipes Before Painting

12/24/2009 8:11 AM

The usual procedure for fabricating and installing a galvanized piping system around the tanks (for fire fighting, cooling, and fume systems) is to fabricate that piping systems from carbon steel material (A53, A106, ... etc.), taking into consideration to assemble that piping by flanged connection. And after complete bending of piping lengths, and before welding, the spools must be examined by any means for any cracks.

After complete welding, the spools shall be HDG (hot dip galvanized), and no need to paint the galvanized piping unless there is a severe corrosive media in site. And any damage and/or repair is the responsibility of fabricator. I think no repair will be effective and a new spools are to be supplied.

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