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Standards Lab Measurement Dilemma #2

12/23/2009 12:01 PM

Please read dilemma #1 (posted in instrumentation) before responding to this thread.

After the 0.5V problem was "solved", I moved on to higher voltages, comparing the results using the Fluke 5720A to the Datron 4700. There were problems at 300V and above, with 1000V being the worst. This time the good results were using the Fluke. With the Datron 4700 (or a 4708) the results showed errors of the device under test (DUT), another Holt 11, to be about +80ppm at low frequencies such as 100Hz. The true error is less than +5ppm at 100Hz. All frequencies were bad (30kHz max at 1kV), with 30kHz being the worst.

Putting a clamp-on toroid on the GPIB cable where it comes out of the computer reduced the problem to about 40ppm at 100Hz. I had the Buss cables in a "star" configuration with the junction tied to the bench frame. Going to a daisy-chain hookup (resulting in fewer and shorter buss cables) reduced the problem to about 25ppm. I had 2 power strips for the instruments on the bench with the computer stuff separate. They were replaced with a 10 outlet strip for the instruments with computer stuff still separate. At that point the 100Hz point read -10ppm (too far the other way).

One day I grounded the bench frame and the computer case to the wall, not expecting any change. The 100Hz point went up to +20ppm. It turned out that the bench frame was grounded through a power strip for customer units that was plugged into another breaker. Unplugging that strip made no difference. I then ungrounded the computer and the bench frame, but 100Hz stayed the same!

The cables to the nano-volt meters had a banana plug connection, so a few inches were unshielded. I ordered new cables and connectors and made new cables that go directly from the Holt 11s to the nano-volt meters with no connection in-between. Using them the problem went back up to +80ppm at 100Hz.

At one point unhooking the LAN cable from the computer helped. I changed all 7 LAN cables in the room to shielded cables and grounded their shields to the wall. It may have helped slightly, but the problem has been getting worse. For the last 3 days I can't get a 100Hz reading better that +60ppm with the Datron 4700 regardless of GPIB cable connections, cables used, or toroid usage. The Fluke 5720A is still good. I have checked the 4700 output (using a divider) with an oscilloscope and with a spectrum analyzer (under load) up to 13.2GHz, and it looks clean. Any ideas?

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#1

Re: Standards Lab Measurement Dilemma #2

12/24/2009 4:10 AM

******** See EDIT at bottom *************

I don't think I understand anything here because it looks to me as though the basic spec of the Datron 4700 is no better than 160 ppm at 100 Hz

This is the only data sheet I could find:-

Compared to the Fluke 4 ppm + 400 µV at 1100V(I assume this spec. is across all frequencies).

How many frequencies have you tried (is it worse at 120 Hz than 100 Hz)?

*****EDIT***** I just looked at the Fluke spec. again and the extract I have copied is for DC. The AC spec. doesn't look dramatically better than the Datron. *******

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#2
In reply to #1

Re: Standards Lab Measurement Dilemma #2

12/24/2009 12:18 PM

Hi Randall,

It has nothing to do with Datron specs, the Datron is only a source driving the standard TVC and the DUT TVC with parallel inputs. Any error in the Datron AC output affects the standard's output and is mathematically corrected. The DC output could affect it, but the calibration of that is very close.

-S

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#3

Re: Standards Lab Measurement Dilemma #2

12/24/2009 8:09 PM

Some test results are out of tolerance because of impedance mismatches and the 5700 instrument. We had to use a 5200 or 5500 (it's been 5 years ago) on some AC measurements because of it.

AC + unmatched cables + frequency can equal mismatches.

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#4

Re: Standards Lab Measurement Dilemma #2

12/29/2009 4:13 PM

Some new information:

I tried calibrating an old Holt 11 from the primary standard instead of the one I was using (which was modified). The results were good with the old one even when using the Datron 4700! This adds credibility to the theory that an RF "spur" is responsible. The old unit only has wirewound resistors in series with the thermal element. The modified unit has different wirewound resistors and physical capacitors (silver mica) to adjust the frequency response, as well as some "stray" air capacitance. But I have checked the output up to 13.2 GHz and found nothing. it's very hard to believe it has a spur above that frequency.

I had tried a makeshift low pass filter on the 4700, but it had little effect. It was only a series inductor in the output high lead working with the lead capacitance, and may not have been effective. It isn't easy to build one that rejects signals of several GHz. I think you need feed-through capacitors in copper shields, etc. Anyone want to propose a good LPF design? The load is 60K ohms in parallel with 50pF. It must be able to handle 1000V RMS. It should pass 100kHz with 1dB loss or less. The total load capacitance can't be over about 70pF, or the 4700 will trip out.

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#5
In reply to #4

Re: Standards Lab Measurement Dilemma #2

01/04/2010 12:31 PM

It does all look like EMC to me. My usual method for diagnosing the situation would be to use a tunable resonant loop antenna coupled to a spectrum analyser. But you could try draping singly-grounded aluminium foil around the place...

But if you need to consult an EMC specialist I would caution you only to "pay by results". The reason for my caution is the prevalence of "recipe specialists" - and I think you have already looked at most of the recipes they use. (I imagine that the single biggest problem is still eliminating unintended connections that mean your signals and grounds only appear to follow the same routes).

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#6
In reply to #5

Re: Standards Lab Measurement Dilemma #2

01/05/2010 1:18 PM

"It does all look like EMC to me. My usual method for diagnosing the situation would be to use a tunable resonant loop antenna coupled to a spectrum analyser."

I had the room checked with a wideband antenna, and later used a loop (non-resonant) that I had build myself. There is a radio station 1/2 mile from here broadcasting on 1520kHz at 5000 watts (I think). Spectrum analyzers have found their signal to be lower than could account for the problem - both in the air and in the power line. I have been wondering about ground waves that could be in the walls, and flowing through buss cables, etc. that I can't measure. I may arrange to come in at night when they are off the air and do some measuring.

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#7
In reply to #6

Re: Standards Lab Measurement Dilemma #2

01/05/2010 4:18 PM

Dedication beyond the call of duty, I'd say. Or perhaps high-grade technical curiosity. (Coming from me, either of those is tantamount to a compliment).

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Anonymous Poster (1); Physicist? (2); Randall (1); StandardsGuy (3)

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