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Homemade Hand Warmer

01/07/2010 9:09 AM

I use "air activated" hand warmers a lot during the winter months. The contents of the warmers as listed on the package: iron powder, water, salt, activated charcoal and vermiculite. The warmers come in a sealed plastic package and are activated by opening the package.

As an experiment I combined (in a ceramic bowl): fine steel wool, table salt, and scrapings from a charcoal (bbq-type) briquet. To my surprise the combination remained at ambient temperature. I tried spraying a light mist of water and still no temperature rise.

Would welcome any comments on why the temperature did not rise.

(The charcoal was stored outside in an unheated shed and appeared to be fairly moist)

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#1

Re: Homemade Hand Warmer

01/07/2010 10:00 AM

Maybe because there's no vermiculite? As I recall, vermiculite absorbs water.

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#2

Re: Homemade Hand Warmer

01/07/2010 10:03 AM

You've piqued my curiosity. i found this:

Air-activated hand warmers work through the process of oxidation. When the sealed package is opened, air enters the tiny holes in the the warmer's polypropylene bag. The air interacts with the iron that is in the bag and creates iron oxide---rust.

In air-activated warmers, the bag traps moisture. Vermiculite in the warmer helps keep the heat from dispersing. Carbon may be included to help distribute the heat throughout the warmer. Salt is a catalyzing agent. Cellulose acts as a filler. Air-activated warmers can also contain charcoal and sawdust.

So, now I'm guessing that the problem is that the steel is already somewhat oxidized.

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#5
In reply to #2

Re: Homemade Hand Warmer

01/08/2010 6:03 AM

There is no visible sign of rusting. Perhaps the steel wool has a coating to slow down oxidation? I tried massaging the combination with the intent of overcoming this possibility but still no temp increase.

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#9
In reply to #5

Re: Homemade Hand Warmer

01/08/2010 9:26 AM

Most metals form a layer of oxidation quickly after being exposed to air, even though you can't see it. I suspect that's the problem here. I was surprised to find out that fresh un-oxidized aluminum ignites in water. But there you go.

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#12
In reply to #5

Re: Homemade Hand Warmer

01/08/2010 11:20 AM

Yes, I believe steel wool is coated with a very thin layer of oil to prevent rusting. Also, the surface area ratio may not be quite right. If you could completely clean the steel wool, (in lacquer thinner perhaps, maybe followed by a detergent, etc.) and then grind it up, I'd think you might have some success, provided the steel wool alloy is prone to rusting. Iron would probably work better.

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#3

Re: Homemade Hand Warmer

01/07/2010 4:54 PM

I think the iron needs to be much finer than steel wool to have sufficient surface area

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#4

Re: Homemade Hand Warmer

01/07/2010 6:18 PM

I think you are going to set yourself on fire!

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#6

Re: Homemade Hand Warmer

01/08/2010 7:54 AM

Without vermiculite this will not work. The vermiculite reacts with the "air", heats up and reacts with the other items listed. The "old school" air filters we used in the mines in case of a fire contained vermiculite and other items. Once activated, the vermiculite would get very hot. I can not remember exactly what part of the "air" it reacts to, but the function of the filter we used, was to basically burn off everything except the oxygen, as we inhaled. The harder you breathed, the hotter the filter became.

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#7
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Re: Homemade Hand Warmer

01/08/2010 8:20 AM

Meaning no disrespect but I believe the premise of this post to be false.

Vermiculite is a form of clay, and is not a reactant per se in the device . One of vermiculites properties is exfoliation, or expansion when heated. As a clay it is relatively inert. In a commercial hand warmer pack, the particle size of all constitutents is carefully managed. The addition of vermiculite can be seen to 1) add bulk density to the powder mix and help prevent segregation of constituents;2) help absorb moisture from reaction; 3) possibly act as a governor to the reaction by swelling, thus reducing surface area of iron particles to air; 4) act as both an insulator to prevent burns and 5) act asa reaction moderator by physical dilution (spacing) to separate reactants.

If someone would like to post a validatable chemical reaction of 'vermiculite reacting with air' to form heat, I will appreciate the lesson.

milo

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#14
In reply to #7

Re: Homemade Hand Warmer

01/08/2010 12:14 PM

If someone would like to post a validatable chemical reaction of 'vermiculite reacting with air' to form heat, I will appreciate the lesson.

Try as I may, I can't come up with anything, either by search or by imagination. The most likely reaction would be oxidation, but that would use up the oxygen in the air -- exactly the reverse of what you would want in any sort of breathing apparatus. And of course, vermiculite is already pretty thoroughly oxidized.

Vermiculite is often used because it is chemically inert, rather than reactive.

My guess is that Old Coal Man is referring to smoke masks, which would remove CO by reacting it to form CO2. Here is a patent for a canister. In quickly scanning it, I noticed that the preferred substrate is given as "short fiber asbestos". I suppose the unit would at least give you a few more years to live, before causing lung cancer.

This would provide the miner with an interesting philosophical question: "Here is a gas mask. You can put it on and perhaps have a better chance of getting back to the surface, now. However, you will have a high probability of dying a painful death, later. Name your poison."

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#15
In reply to #14

Re: Homemade Hand Warmer

01/08/2010 5:27 PM

Like it!

milo

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#8
In reply to #6

Re: Homemade Hand Warmer

01/08/2010 9:19 AM

I believe You are correct. Vermiculite is used as an insulating medium, also used in gardening potting soil to keep mixture from packing.

oilcan13

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#10

Re: Homemade Hand Warmer

01/08/2010 9:30 AM

Make sure that the steel wool wasn't stainless steel.

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#22
In reply to #10

Re: Homemade Hand Warmer

11/05/2014 6:13 PM

Also: Keep in mind that steel is made with iron. Pure iron (Fe) will be more reactive to oxygen then steel. Steel wool would be difficult to break into fine particles. The finer the more reactive. Think of kindling wood vs. a log.... only 10,000 times smaller. Wood gives off heat due to the same oxidation, just takes a little effort to get it started as compared to a hand warmer.

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#11

Re: Homemade Hand Warmer

01/08/2010 9:47 AM

My wife and I put in an in-ground pool 3 years ago. The only part we did not do is the finish concrete work. We did have some very good friends over to help with the hard bottom material. We used vermiculite in the mix for the bottom material. I think the ratio was 2 bags portland cement to 1 bag vermiculite. The day after the pour the wife and I rubbed out the high spots left from the towels. The floor was very cool to the touch, initially. I stayed on my knees and she half sat down to make it easier on her back. She and I were both still sore and tired from the previous day. It was not long before we both had chemical burns from the floor material. I assumed it was from the portland cement and not the vermiculite. We had used gloves the day of the pour but did not think we needed any PPE since the bottom was "dry".

I am not sure if this helps or if it just adds confusion to the thread.

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#13

Re: Homemade Hand Warmer

01/08/2010 12:06 PM

The oxidizing of the iron is what generates the heat.

The vermiculite is a clay as others have said. It is added to the mix to impede (control) the rate of oxidation and disperse the heat. Without this ingredient, there would be a very rapid chemical reaction (seconds rather than hours) which would result in burning temperatures.

Activated charcoal and a BBQ briquette are quite different. Activated charcoal is charcoal that has been treated with oxygen to open up millions of tiny pores between the carbon atoms.

Caution: If you are able to achieve the exothermic reaction that you are looking for, exercise extreme caution before making hand and foot warmers because if the formula is not exactly right it might be too hot which could result in serious injury.

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#16

Re: Homemade Hand Warmer

01/09/2010 4:37 PM

To further the experiment I opened up a new hand warmer packet (commercial) and attempted to quickly (before chemical action took place) separate the iron from the rest of the mixture. (I wanted to use the packet iron with "my" other components). To do this I wrapped a rare earth magnet in a plastic bag. The magnet collected all of the materials into one bunch. Seems that all components are so fine and intertwined that they ride the iron to the magnet.

I removed the materials from the magnet and placed them on a dinner plate. Within about one hour the temp dropped from about 50 degrees C to close to room temp.

Typically a packet of this type in a shoe (complete with foot) will keep a "good" temp for more than 8 hours.

Next I put my own mixture of: steel wool, carbon scraped from briquette, and table salt into an empty commercial packet. I sealed the packet to confine the mixture. I found that with a lot of squeezing I could get the temp to rise (max about 30 degrees C), but only for a few seconds at a time. Tried adding some rather coarse vermiculite particles and got same results. It seems then that besides the possibility of the steel wool having a protective coating, there is a need to have all components finely ground and contained in a fairly small space. Posters pretty well said as much. I believe that the iron powder constitutes 90+ percent of the combination.

BTW spent hand warmer contents provide a good source of iron "filings" for other experiments.

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#17
In reply to #16

Re: Homemade Hand Warmer

01/09/2010 7:38 PM

Thanks for reporting your findings! milo

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#18
In reply to #16

Re: Homemade Hand Warmer

01/09/2010 7:54 PM

I agree with Milo. I have thought about what it might take to make my own, though they are, for the number I would need to use here in Northern Virginia, USA (yeah, I know. THIS year it makes a liar of me!) it doesn't make a lot of sense to do it, at less than 1 $US each for hand or foot PAIRS. But for sheer scientific inquiry, I most definitely appreciate seeing your results. And for that, I gave you a GA.

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#19

Re: Homemade Hand Warmer

01/10/2010 5:57 PM

Try Sodium Acetate heat packs.They are reuseable and last a long time.Someimes called Hot Ice packs.They can be activated by pressing a "clicker" inside the plastic bag, and can be restored by putting in boiling water till all crystals have melted.It is then ready for long term storage or till needed again.

HTRN

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#20

Re: Homemade Hand Warmer

02/03/2010 6:38 AM

HI,

I used Vermuclite recently as part of home insulation programme. I had a hollow ceiling, double which I could not access readily so I poured the Vermucilite into the hollow cavity(ies) and paddled it into place with various tools.

Worked fine.

Afterwards I realized that there was some standard house wiring going through that volume and some one said to me that Vermuculite and house wiring is an unsafe combination; can anyone add any thoughts to this, please.

The thought of getiing that Vermuclite out and then replacing it with Glass fibre or an equivalent is giving me real stress!!

Thanks

Sleepy

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#21

Re: Homemade Hand Warmer

02/08/2011 1:06 PM

How to build a hand-warmer:

http://articles.sun-sentinel.com/2001-08-29/news/0108200398_1_bag-vermiculite-magnet-school

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