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Non-Uniform Air Gap and Motor Performance

01/12/2010 1:41 PM

I have a non uniform air gap in our induction motor i want to know the effect of this problem in the performance of the motor.

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#1

Re: Non Uniform Air Gap Effect on Motor Performance

01/12/2010 4:27 PM

Depending on where and how much of a variation in your air gap this will have one of three results.

  1. No appreciable effect (gap not part of any magnetic field path).
  2. Theoretically permit you motor to run very slightly cooler (more air cooling of core).
  3. Decrease your actual torque from the theoretical peak torque (gap between rotor and stator laminations).

Now there are several silly ways one can add an inappropriate air gap that can have catastrophic results for your motor. But I don't think that you're asking about what a TIN drill bit and a drill press can do to your motor.

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#3
In reply to #1

Re: Non Uniform Air Gap Effect on Motor Performance

01/13/2010 12:08 AM

"gap not part of any magnetic field path" Gap is the path of the magnetic path and this path provides very high reluctance to the magnetic flux.That is why the air gap clearance is maintained low in the induction motor.Non uniformity in gap will creat unbalance and vibrations in the motor with heating effects.

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#4
In reply to #3

Re: Non Uniform Air Gap Effect on Motor Performance

01/13/2010 10:24 AM

Ok, so you know which gap the OP is talking about. I thought it might be a gap between ball bearings, or the gap between the rotor laminations and the squirrel cage conductors, or any of the other gaps required for motion and cooling to happen.

If you are the OP, please specify which gap you're concerned with and how much of a variation you have compared with your normal gap. Then somebody here might be able to help you here.

Maybe you mean the gap between Lauren Hutton's teeth or is it Michael Strahan's teeth. Now I'm just being silly.

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Anonymous Poster
#5
In reply to #4

Re: Non Uniform Air Gap Effect on Motor Performance

01/27/2010 2:43 AM

With reference to an electric motor the term "air gap" is very specific and would be easily understood by anyone with enough knowledge to be of any service to the OP.

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#2

Re: Non-Uniform Air Gap and Motor Performance

01/12/2010 8:10 PM

I will leave the electrical performance question to others better qualified.

However, one thing that you should be aware of is the damaging effect of "magnetic" vibration in a motor caused by a non-concentric air gap.

Magnetic fields cause radial forces which are usually balanced. Non-concentric magnetic fields cause imbalanced radial forces.

These magnetic radial forces are inversely proportional to the air-gap and proportional to power (I2). As this vibration is caused by the rotating magnetic field it will have a frequency of 2 times line frequency. (Not a multiple of rotating speed as would be caused by say misalignment.)

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