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Commentator

Join Date: Oct 2006
Posts: 60

Rail Wheel contact surface hardness

02/07/2007 10:50 AM

I am designing a structure that are to be travelling on rail. I manage to get the wheel size right and now are looking into the material specification. Can anyone advice me on is there any requirement on surface hardness of the wheel?

say my wheel material have a ultimate tensile stress of 650MPa, can I based on that to find a equivalent hardness? or I should size up another factor?

It would be good if anyone can advice me some website/book regarding wheel contact surface hardness specification.

Thanks in advance

Zichau

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Pathfinder Tags: wheel rail contact hardness
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Power-User

Join Date: Dec 2006
Location: Bolingbrook Illinois, a southwest suburb of Chicago.
Posts: 367
Good Answers: 3
#1

Re: Rail Wheel contact surface hardness

02/07/2007 11:41 PM

Both Wheels and rail are prone to cracking if not fabbed properly. Hard wheels on hard rail are good for low friction, but not for power transfer. Soft rail head peens, Hard wheels at constant speed develop corrugations from harmonics. Bumpy rail rides destroy ties. Many more wheels are replaced than rail sections, but rail sections are much more expensive to replace. The system runs while you replace wheels on several out-of-service pieces, but rail replacement at best slows the whole system down to a crawl.

Now, what was the question?

RichH

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Guru

Join Date: Jul 2005
Location: Stoke-on-Trent, UK
Posts: 4496
Good Answers: 137
#2
In reply to #1

Re: Rail Wheel contact surface hardness

02/08/2007 4:17 AM

Good summary, I enjoyed that!

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Anonymous Poster
#3
In reply to #1

Re: Rail Wheel contact surface hardness

02/08/2007 2:58 PM

Good summary, I enjoyed that!

Me too.

Thanks.

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Anonymous Poster
#4

Re: Rail Wheel contact surface hardness

02/08/2007 3:13 PM

As a first approximation may be you see or study FEM standards.

Good luck!

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Member

Join Date: Jan 2007
Posts: 5
#5

Re: Rail Wheel contact surface hardness

02/08/2007 4:27 PM

Depends on the load you're moving, and how far it is going. You want the component that is most easily replaced to be less hard, so that the other component experiences negligible wear. In the case of a railroad line, you have many miles of rails spread over a very large area. You would then make the rails harder than the wheels so that you can just replace/recut/rebuild the wheels when they are worn.

If you have a short rail system going from one side of a room to the other, it might make sense to use harder wheels and replace 8 to 12 foot rail sections when it becomes necessary.

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