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Power-User

Join Date: Jan 2009
Location: Townsville, Australia
Posts: 149

Injection Moulder Circuit Diagrams

04/12/2010 4:38 AM

Hi Guys, I have a Kaguchi injection moulder, Model No. KM 100b which won't run. There is a power supply board that supplies various voltages into a motherboard, into which are plugged, 4 circuit boards. I have removed the Power board, and the voltages I obtained on the power board are, 5.1 volts, 17.1 Volts, 9.8 Volts, 17.1 Volts, negative. Thinking that I had a problem with the voltages, not being standard Levels, vis. 5v 24v 12v & 24v. Neg. ..?? I replaced all the electrolytic capacitors, which are notorious for breakdown, I again carried out bench tests, but very little difference was noted. Does anyone know where I could perhaps, obtain circuit diagrams pertaining to this machine, in particular, the power supply board, and it's designed output levels. Regards, Norm.

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Anonymous Poster
#1

Re: Injection Moulder Circuit Diagrams

04/13/2010 8:02 AM

It is Kawaguchi KM100B

http://www.graysonline.com/Lot.aspx?id=4616220

http://www.graysonline.com/Sale.aspx?id=72566

http://www.jstradingco.com/japanesinj.html

http://www.cheso.com.sg/machinery.cfm

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Power-User
Engineering Fields - Power Engineering - New Member

Join Date: Nov 2009
Location: Abuja, Nigeria.
Posts: 126
#2

Re: Injection Moulder Circuit Diagrams

04/13/2010 1:25 PM

There is one thing we should understand about injection moulding machine, the various voltages for specific functions are switched in by a relay in the PCB that is controlled by the switches in the switch pad. If for any reason the switches are not coming on, there is a problem with the control voltage cct in the PCB or the relay may be bad.

If the relay is latching and the expected power is not delivered, there is a problem with the power cct of the pcb. Tracing the power cct is simple since the power supply is usually involved, but that of the relay control is some how difficult.

In most cases resistors and capacitors in the power cct are usually affected by flash or corona that occurs in an unearthed system or improper earthed system.

If there no physical cause, U should be looking at the ICs in the cct board.

Also check ur electro mechanical contactors.

DICKSON.

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