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Join Date: Sep 2009
Location: Singapore
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Auto Transformer vs Star Delta

04/28/2010 5:43 AM

Dear All,

I have a question, some engineers told me the Auto trans starter is better off in terms of application than star delta cos it transfer to full load amperes in steps also it works similarly like a star delta starter. Besides they are both reduce voltage starters for motors, i want to know if autotransformer really work like star delta? I ever saw a starter panel has both star delta and autotrans inside a panel, anyone has ever work with such starter panels before? Please advice. Thank you

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Anonymous Poster
#1

Re: Auto transformer Vs Star Delta

04/28/2010 8:43 AM

He is correct to a large extent.

The usual star delta (open transition type) works in following steps

(1) Open (off)

(2) Star - reduced voltage

(3) Off (change over time)

(4) Delta (full voltage).

Thus there are two instances when suddenly a large voltage change is encountered by the motor 1-2 and 2-3-4. This transients are never much liked by any circuit. (This phenomenon is reduced- but not fully eliminated by the closed transition starters where the changeover is made by first connecting a suitable high resistor and then changing the connections)

Autotransformer starter the transition being smooth the transients are not encountered, also the starting torque is a bit higher with this method. However the system is a bit more complicated and costly and the highly inductive circuits of the motors are usually more than able to take care of the voltage transients. The flip side is the autotransf starters need only 3 cables.

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#2
In reply to #1

Re: Auto transformer Vs Star Delta

04/28/2010 1:18 PM

I would only take issue with the use of "smooth" as a descriptor for RVAT (Reduced Voltage Auto Transformer) starting. "Smoother" than Y-Delta, yes, but it is still a 2 step process just like Y-Delta, albeit a much preferred one for other reasons as well*. Like Y-Delta, If the transition timing is off just a little there is still a potential of a torque and current transient that will be as high as LRA. The only true "smooth" acceleration possibility in my opinion is going to come from solid state control, either soft starters or VFDs (the latter being used when speed control is a benefit). Being that in most cases, soft starters are now less expensive than RVAT starters, as well as larger and heavier, I see no reason to use RVAT any longer.

*One of my biggest headaches with open transition Y-Delta is the fact that, given the right set of circumstances that are easy to come by, you can transition at a moment that can cause a massive voltage transient as well as a current and torque transient, and that combination can wreck havoc on the entire connected electrical system. Most people are unaware of this and choose it because it is cheap up front, but the long term cost of ownership is always higher from my experience. People usually just blame the utility for the transients however, so they continue on with using Y-Delta starting. Closed transition Y-Delta, while solving that potential problem, is so much more expensive that once again, solid state soft starters end up a much better solution.

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Anonymous Poster
#4
In reply to #2

Re: Auto transformer Vs Star Delta

04/28/2010 11:59 PM

And I have seen the transient created by a Motor (should I say Y/Δ starter ?) creating havoc in other equipment.

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#3
In reply to #1

Re: Auto transformer Vs Star Delta

04/28/2010 8:49 PM

Thanks for all replies.

Have you guys ever seen Auto transformer and star delta contactors work along side each other in the same panel? I have seen one but there are no drawings to comprehend.

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#5

Re: Auto Transformer vs Star Delta

04/29/2010 12:59 AM

Hello,

Yes, we have been working on ATS (with Korndorfer Closed Transition) type of starters and they are definitely better than Star-Delta in various aspects.

Few of them are :

1. Generate a high starting torque (64% - max as compared to 33% - max in case of Star-Delta).

2. Improve Motor and Application Life as Transients are eliminated in Closed Transition.

3. In Y-D there is an open Transition which results in Transients which causes Mechanical and Electrical Stresses. The same is eliminated in ATS. ATS also eliminates the problem of ''Jerk'' or "Kick" which is found in case of Y-D Starting.

4. In ATS there are various tappings provided and hence the starter could be customised at user end by simply changing the tappings if higher torque is required.

5. ATS does not result in Voltage Dip in the premises as it withdraws minimum voltage from the mains. This is not true for Y-D Starters which do not minimise high Inrush current in the motor. Due to this we have solved various starting problems where the DG Set was tripping on motor starting if started by using Y-D.

6. In case of ATS the motor is protected as it is connected in Delta at the time of starting.

7. The Transmission and CAPEX are reduced in ATS as it uses only 3 cables as against 6 cables in Y-D. It is particularly useful in cases where Starter distance from Motor is significant.

However ATS Starters are expensive than Y-D and bigger in size. ATS Starters are definitely more reliable and have a very good life. In general ATS are highly recommended for High Torque starting applications such as Inertia Loads, Friction Loads etc. like Pumps, Compressors, Grinders, Crushers, Ball Mills etc.

I hope your queries have been answered. If you want to have a picture of the same alongwith other details please write in to me.

Cheers !

RRV

www.econserve.in

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#6

Re: Auto Transformer vs Star Delta

04/29/2010 8:26 AM

Is it possible that while switching from star to delta the transients could be enough to interupt a wifi signal? We have one air compresor with the wye-delta start and it gets booted from the compressor manager at least once per day. The antenna sits on the control cabinet and the data entry point is less than 10 feet away.

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#7

Re: Auto Transformer vs Star Delta

04/29/2010 7:38 PM

Friends,

Guest in post #1 briefly mentioned that ATS only requires 3 cables for the motor. Y-Delta (or star/delta) requires a motor on which both ends of each winding are brought out to the terminal box and then to the starter. With a single-voltage motor, that requires 6 leads, and with a dual-voltage motor, that requires 12 leads. Since many motors are made with only 3 leads (single-voltage) or 9 leads (dual-voltage), those types of motors cannot be used with a Y-delta starter. If the distance from the starter to the motor is significant, the need to run the extra leads can add to a lot of money.

The big advantage ATS have over solid-state methods such as soft-starts or VFD's is the absence of solid-state power devices and their mortality or susceptibility to harm from heat or transients.

So, although ATS are heavier and typically more expensive than Y-delta (open transition) or soft-starts, I see a valid position for them in the market. Because they have a transition, they are not as smooth on the motor or the power line than soft-starts or VFD's. ATS are easy to design and build. Closed-transition Y-delta starters are very hard to design because sizing tables for the transition resistors are very hard to find.

--JMM

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