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Service Factor of Electrical Motor

05/13/2010 12:37 AM

What is the meaning of service factor of electrical motor?

One of the our cooling fan motor (1.1 kw) taking more current (2.9 A)

Motor rpm is 1490, 3 ph 415 V, 50 Hz, Insulation class is F.

Our vendor is saying according to the service factor 1.12 this is acceptable.

How the service factor related to electrical motor?

With regards

jcg

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#1

Re: service factor of Electrical Motor

05/13/2010 12:45 AM

Service factor is the built-in reserve capacity of the motor.

If the nameplate FLA(full load amp) capacity of your motor is 2.6 amps, and the service factor (SF) of the motor is 1.12, the motor can be safely run at 2.9 amps.

I've done it before with constant load pumps with no problems.

Good luck.

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Power-User

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#2

Re: service factor of Electrical Motor

05/13/2010 2:17 AM

Service factor 1.12 means the motor can run safely with 12% over load. As per IEEE standard, the motors shall be designed to 1.15 service factor. However you should investigate the reason for the over current and run the motor within the FLA.

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Guru

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#3
In reply to #2

Re: service factor of Electrical Motor

05/13/2010 9:16 AM

Service Factor (SF) is a multiplier that is applied to the motor's normal horsepower rating to indicate an increase in power output (or overload capacity) that the motor is capable of providing under certain conditions. Common values of service factor are 1.0, 1.15, and 1.25. Any service factor greater than 1.0 must be indicated on the motor nameplate; in some cases (SF > 1.15) the running current at service factor loading is also indicated on the nameplate as service factor amperes or SFA. Service factor is a term used in North America (not aware of its using in the other side of the world).

In NEMA MG1, it is defined as "(1.42) The service factor of an AC motor is a multiplier which, when applied to the rated horsepower, indicates a permissible horsepower loading which may be carried under the conditions specified for the service factor."

Though the motor is permitted to run continuously with SF load, NEMA also indicates "(14.37.1) A motor operating continuously at any service factor greater than 1 will have a reduced life expectancy compared to operating at its rated nameplate horsepower. Insulation life and bearing life are reduced by the service factor load."

See also http://committees.api.org/standards/CRE/some/mtginfo/docs/s07/3-sfmotors.pdf

- MS

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Guru

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#4

Re: Service Factor of Electrical Motor

05/13/2010 9:48 AM

Supposing your motor is rated at 1.1kW, it will be so rated to operate at a particular maximum ambient temperature, which will be mentioned by the manufacturer. For operation at any higher ambient temperature one will have to de-rate the motor. Similarly, if the ambient temperature is lesser, one can afford to overload the motor. Such permissible overloading under reduced ambient temperature conditions is specified as Service Factor.

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#5

Re: Service Factor of Electrical Motor

05/13/2010 10:06 AM

It should be noted that the term "Service Factor" is only defined by NEMA, the North American Manufacturers Association. There is no stated equivalency in IEC motor design specifications. So in essence, all IEC motors have a "1.0 Service Factor". Being that your motor is apparently rated in kW and designed for 415V 50Hz, it's unlikely there is ANY SF rating for it. The only possibility is that someone used a NEMA motor rated for 1.5HP 460V and in applying 415V 50Hz to it, they are de-rating it to 1.1kW. If that 1.5HP 460V motor had a 1.15 SF on it, then that would make sense.

But the idea of SF use is intended for occasional overloads. This time frame is unfortunately not specifically defined, so many OEMs drive through that gaping loophole rather than use the next available size motor. What NEMA MG-1 used to say was that performance and motor life expectancy may suffer when motors are run into the SF. It was amended to remove that statement, but the fact remains...

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#6
In reply to #5

Re: Service Factor of Electrical Motor

05/13/2010 3:06 PM

Slight correction of myself.

If it is a NEMA designed motor, it would have to be larger than 1.5HP because 1.1kW would be straight across (1.5 x .746 = 1.19). But because of the difference in speed, the mechanical power rating will drop by 20%. A 2HP 460V 60Hz motor, when supplied with 415V 50Hz, will yield 1.6HP at the shaft, which when converted to kW comes out to be 1.38kW. So maybe they are saying that even though they nameplated the motor as 1.1kW, it does have some overhead, which they are calling "Service Factor".

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Active Contributor

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#7

Re: Service Factor of Electrical Motor

05/14/2010 7:56 AM

Dear all

Thanks everybody for your informations

with regards

jcg154

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Anonymous Poster
#8

Re: Service Factor of Electrical Motor

09/01/2010 7:04 AM

The motor service factor is the cushion the motor manufacturer builds into the motor to prevent damage from occasional surges, spikes and short-term heavy loading. The motor service factor is not some sort of secret code for certain chosen people.

The maximum amperage is plainly stated on the motor nameplate and the installer should make certain that the motor does not draw more than the nameplate maximum amperage.

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