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Member

Join Date: May 2010
Posts: 9

Pump Affinity Laws

05/28/2010 11:58 AM

Dear colleagues,
Why do we find two different sets of pump affinity laws in literature and on the web:
One set is correct (according to my knowledge) and says that for constant shaft speed the following is true Q1/Q2=D1^3/D2^3, H1/H2=D1^2/D2^2 and P1/P2=D1^5/D2^5.

The other set of laws that is widespread on the net (almost exclusive) and even in literature says that Q1/Q2=D1/D2, H1/H2=D1^2/D2^2 and P1/P2=D1^3/D2^3.
What is true, and how is it possible that in engineering community agreement is not reached regarding the most fundamental laws of practical hydrodynamics.
Best regards!

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Power-User

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#1

Re: Pump Affinity Laws

05/28/2010 11:48 PM

My guess is that if what you say is true, then the difference is to do with different pump types - in particular the centrifugal and turbine types.

For a turbine the specific speed Ns is

Ns = N root P/ root rho (g H) ^5/4

where as for a pump Ns is

Ns = N root Q / H^3/4

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#2

Re: Pump Affinity Laws

05/29/2010 4:25 AM

Hi Ingeniarius

I have worked for all the major submersible pump suppliers for the oil industry of the years, and all those company's use the following when changing speed of the motor with a VSD.

It works for me, and still does for many other pump engineers in the ESP industry

Affinity Laws for a Speed Change

50 Hertz Capacity Flow = 50/60 X 60 Hertz Flow = 0.833 X 60 Hertz Flow

50 Hertz Head = (50/60)2 X 60 Hertz Head = 0.694 X 60 Hertz Head

50 Hertz HP Pump Load = (50/60)3 X 60 Hertz HP Load = 0.579 X 60 Hertz HP Pump Load

50 Hertz Motor HP Load = 50/60 X 60 Hertz HP Rating = 0.833 X 60 Hertz HP Rating

50 Hertz Motor Voltage = 50/60 X 60 Hertz Motor Volts = 0.833 X 60 Hertz Motor Volts

50 Hertz Motor Amps = Same as 60 Hertz Motor Amps

50 Hertz Pump Efficiency = Same as 60 Hertz Pump Efficiency

Note: These laws only apply to pump behavior - not to well or system performance.

you could also try this link

http://www.engineeringtoolbox.com/affinity-laws-d_408.html

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Guru

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#3

Re: Pump Affinity Laws

05/29/2010 7:34 AM

I thing that you did not read carefully the text accompanying the formulae:

Centrifugal pumps with same size (diametres) and same fluid density, the affinity laws talk about the rpm ratios to the capacity, power required, and pressure developped to have respectively ^1, ^2, ^3 factors.

Same pumps but with constant speed and same fluid density, you now replace the speed ratio with the Diametres ratio and have your set of formulae with ^3, ^2 & 5 factors.

(I have avoided to re-write the formulae but think i was clear)

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Member

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#5
In reply to #3

Re: Pump Affinity Laws

06/02/2010 6:55 AM

Dear LAA Lucke,

I think that TrevorM gave the best answer. He direct us to the same discussion held 6 years ago (http://www.eng-tips.com/viewthread.cfm?qid=89032&page=73). There we can see that this is an old confusion. I think that hydrae and Scipio gave excellent answers. It is true that in textbooks they always give the set of expressions with 5th power, and in handbooks with 3rd power. Above gentlmen say that the reason is that textbook talk about complete scaling of whole pumps, which is theretical matter, and handbooks, which are more practical, talk about scaling impeller in one and same housing - which is common thing in tuning a pump. Experience has shown that for impeller scaling the set of expressions with 3rd power is more suitable.

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Guru

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#6
In reply to #5

Re: Pump Affinity Laws

06/02/2010 8:04 AM

Dear Ingeniarius,

You are right about the topic being correctly handled by TrevorM.

As we can see, the topic is a hard one to come to a 100% correct response to the OP question. He will still be confused on what to do after reading all of these.

What he needs to understand is that there are theoretical guidance but in practice, there is a lot of variables to handle. The best way to do is to go step by step, with small trimmings at a time (if at all this is what he is trying to do!!), and check the performance to see if what he is aiming at is being reached.

If on the other hand he is looking at the issue from an accademic point, then he got a lot of info and I intended to give what was in the text books.

In some manufacturers HandBooks, they even give ^2, ^2, ^3 respectively for Flow, Pressure and Power equations. Well if it was me, I would Take ^2, ^3 & ^4 for the Diametres Trimming equations, considering that the Thickness of the impeller does not change etc... Maybe some one involved in pumps in a more professional way and has had some data in performing small trimming can examine this set and let me know how it fares. (I work it out. Not just a guess.).

Thanks

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Power-User

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#4

Re: Pump Affinity Laws

05/29/2010 9:30 AM

Further to my earlier comment and a little more checking. It seems that both sets of laws are used, the first for small changes in diameter of a geometrically similar impeller and the second for larger changes.

There is an extended discussion at http://www.eng-tips.com/viewthread.cfm?qid=89032&page=73, which seems well informed.

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brich (1); Ingeniarius (1); LAA_Lucke (2); TrevorM (2)

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