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Join Date: Feb 2007
Location: turkey
Posts: 2

Uncontrolled 3phase SCR rectifier power factor refining

02/20/2007 10:36 AM

Hello All,

We have uncontrolled tri phase full bridge SCR rectifier using by serial inverter for the induction metal melting and heating applications,the power range availible from 15kW to 2750 kW,mains voltage depends by unit power like 380V to 575V 50Hz.

At large power units like 4500kW or more we are using two transformer ; one is delta, other is star type secondary outlet.This is for the better power factor application.

All cases using approx. 2.5kHz random firing proccess to firing SCR's.

The serial Current Limiting Reactor (choke) is between rectifier and DC Filtering capacitor.

Currently we using power from mains By 0,97 Cos. Alpha.

The Question is;

İs any one have Idea for to make better power factor using with uncontrolled SCR rectifier,

İs it a solution to use IGBT'es,

İs increasing choke inductance a solution,

İs increasing DC Filtering Cap. a solution,

Or what is an echonomicall way to do it?

Thanks much.

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Anonymous Poster
#1

Re: Uncontrolled 3phase SCR rectifier power factor refining

02/21/2007 7:48 AM

neaeds to clear one issue before I commmet. Is the current COS Phi under load is 0.97?
If that is the case you have nothing for you to do. I do not belive it is.

IGBT's are a good solution but limited in power modules. but the generate other filtering

issues. Increasing inductance eon the DC side is also a solution. Calculation is required to increase (or decrease) inductor size. Transfoemers (K20 rating) should not be overlooked in this matter.

It is very difficult to address cost efficient solution. I recommend an engineering advisory for this matter . It may cost money but you will win on the long run.

Contcat me,I will direct you to the right people to handle it. 905 845 3666.

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Active Contributor

Join Date: Jan 2007
Posts: 17
#2

Re: Uncontrolled 3phase SCR rectifier power factor refining

02/21/2007 5:57 PM

If the cos is 97, you should not need to correct for power factor. In the USA, the utility companies in different regions have different target power factors they require of their industrial customers in order to avoid an extra charge. I do not know of any that penalize their customers until .95. However, if your switching power supplies make up a significant part of your load, you may have harmonic problems.

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Anonymous Poster
#3

Re: Uncontrolled 3phase SCR rectifier power factor refining

02/22/2007 12:31 PM

Hello

the simplest way to improve the power factor of your system is to use 18-pulse or 24-pulse rectifiers. these systems can be realized with minor modifications of the transformers, which you are using anyway.
Increasing the choke inductance does not improve the power factor. if the choke is very big, then the main current does look like a sort of an staircase. if you now use a higher number pulse rectifier, these current steps become smaller and the power factor improves. the use of active switch systems is not economical, because you have to buy extra high frequency filters.

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Anonymous Poster
#4

Re: Uncontrolled 3phase SCR rectifier power factor refining

02/23/2007 10:02 AM

Hello

there is a paper on the internet which describes different possible solutions of your problem.
"Autotransformer configurations to enhance utility power quality of high power ac/dc rectifier systems"

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