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Active Contributor

Join Date: Feb 2007
Posts: 14

Plate and Frame Heat Exchanger Fouling

02/23/2007 3:34 PM

I have some plate and frame heat exchangers used on board a sea going vessel that have seawater on one side and distilled water on the other side. Currently I am using a chlorinator on the seawater side to fight biological fouling on the heat exchange surfaces. The heat exchangers work in pairs (one on-line with the other off-line) that are swapped once a week. The system requires a lot of man-hours to operate. The off-service heat exchanger is required to have flow through it for an hour a day to flush it with chlorinated water to keep biological fouling to a minimum. Basicaly I'm looking for some ideas on a less man-hour intensive method for fighting the problem of biological fouling. Any ideas?

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Power-User

Join Date: Jun 2006
Location: Central America
Posts: 227
Good Answers: 1
#1

Re: Plate and Frame Heat Exchanger Fouling

02/23/2007 6:07 PM

You must prevent biological growth by continously dosing the biocide while the PHE is on duty.

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Anonymous Poster
#2

Re: Plate and Frame Heat Exchanger Fouling

02/23/2007 8:00 PM

wrong application for plate and frame exchanger. You should be using shell and tube with seawater tube side, and automatic system for feeding 'scrubbing balls' -properly sized somewhat abrasive foam balls-. The balls exiting are captured in a screen basket and recycled to the feeder. Used all the time in power plants. Keeps heat transfer coefficient constant.

P&F exchangers should be used ONLY in non-fouling service unless in constant operation with continual biocide injection.


I suggest you investigate the systems used in US Navy ships for DI (drinking water) production.

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Power-User

Join Date: Jun 2006
Location: Central America
Posts: 227
Good Answers: 1
#4
In reply to #2

Re: Plate and Frame Heat Exchanger Fouling

02/24/2007 6:27 PM

Right on, Guest.

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Power-User
Engineering Fields - Transportation Engineering - VTOL nut

Join Date: Jan 2007
Location: Far East
Posts: 139
#3

Re: Plate and Frame Heat Exchanger Fouling

02/23/2007 11:30 PM

....standby unit - isolate unit,..drain sea water side, fill it with fresh water(dump some anti-fouling chemie.)...and when you put it into operation, simply reconnect the sea water circuit(open the valves),.....try-it!

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Active Contributor

Join Date: Feb 2007
Posts: 14
#5

Re: Plate and Frame Heat Exchanger Fouling

02/26/2007 2:08 PM

http://www.merusonline.com/

Does anyone know anything about the product this link takes you to? Does it work well on heat exchangers like the one described in this thread?

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Power-User

Join Date: Feb 2007
Location: Aberdeen, Scotland
Posts: 393
Good Answers: 21
#6

Re: Plate and Frame Heat Exchanger Fouling

03/24/2007 10:13 AM

I also have plate heat exchangers with seawater on one side. The difference (I'm guessing)is that my seawater is filtered to 1 micron then double sterilised with two UVC's. Mine stay clean for a long time but I guess you wont be able to justify a setup like this because of cost. I'm also guessing that you are using the seawater to cool the distilled water whereas I'am trying to cool the seawater itself for use in an aquaculture hatchery.

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Participant

Join Date: Dec 2010
Posts: 3
#7

Re: Plate and Frame Heat Exchanger Fouling

12/13/2010 5:03 PM

Are you still interested in this subject?

Thanks

Mike

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