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Metal Deposition

04/19/2011 6:49 AM

I am attaching two images. It seems to be a sandwich of soft and hard metal. The soft part is similar to mild steel and I am still working on the hard part.

Can anybody tell me what metal deposition process this could be?

The hard portion is difficult to cut as well as melt.

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#1

Re: metal deposition

04/19/2011 8:17 AM

Could be Hard chrome, or some propriatery coating like NICASIL. Also could just be surface hardening. Color difference can be misleading. What kind of equipment was it on?

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#2

Re: metal deposition

04/19/2011 9:14 AM

Not much to go on.

It might have been joined by:

Explosive Welding - Explosive Bonded Metals - Explosive Metal Welding

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#3
In reply to #2

Re: metal deposition

04/19/2011 9:36 AM

Agreed, not much to go on. Scale? Is the piece shown 3/8" thick or 1-1/2"?

Sizes of samples? What comes to my mind is hardfacing, but that is just a shot in the dark. Agree as well, explosive welding or friction welding are also possibilities.

[edit] Looking at the pix again, I doubt that hardfacing would be that thick. The irregular surface would support that technique, but that is a lot of spray deposition.

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#5
In reply to #3

Re: metal deposition

04/19/2011 11:16 PM

its a half inch thick piece.

I did some googling and quite sure that it is a metal deposition using laser. Still want to confirm it. I was wondering what kind of metal is deposited which is so hard and even difficult to cut with torch.

It is a barrier of safe. Our marketing person gave it to us to study.

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#6
In reply to #5

Re: metal deposition

04/19/2011 11:34 PM

Good bye.

"marketing person" or people don't have a heart, or a conscience.

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#9
In reply to #5

Re: metal deposition

04/20/2011 10:00 AM

It is probably from a class TRTL-30 or -60 safe.

Construction of such equipment is, by their very nature, sort of a secret.

What are you studying it for? Are you trying to RE a competitor?

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#10
In reply to #9

Re: metal deposition

04/20/2011 11:51 PM

Yep. Its a sort of benchmarking. Trying to know what the competitor has done and do something better than them.

I dont think its TRTL 30 or 60. A 1/2" thick plate cannot give so much resistance.

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#4

Re: metal deposition

04/19/2011 1:28 PM

Where's Milo when you need him?

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#7

Re: Metal Deposition

04/20/2011 4:34 AM

it could be metal cladding with weld overlay, but I'm not sure.

http://en.wikipedia.org/wiki/Cladding_%28metalworking%29

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#8

Re: Metal Deposition

04/20/2011 8:06 AM

If it's part of a commercial product, it's likely a lower cost process. I would guess plasma spray. I would have a chemical analysis performed of the substrate and the cladding. Knowing the chemical composition of the two will aid in figuring out the deposition method. I'm guessing that the cladding is a high cobalt material.

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#11
In reply to #8

Re: Metal Deposition

04/21/2011 5:25 AM

Agree with that, possibly flame spray stellite or similar.

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