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Participant

Join Date: Apr 2007
Posts: 1

Control Panels and Contactors

04/11/2007 5:03 PM

hi,i would like a simplified example of how the keyswitch lights etc on a control panel are rigged up to a contactor to operate a 3 phase motor .my problem lies in the thermal over load end of things.some terminals are left vacant but which are used.any make will do for the explanation.how is the control circuit stepped down after taking a supply from L1.thanks toggers

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United States - Member - Northen Member Engineering Fields - Control Engineering - New Member Engineering Fields - Power Engineering - New Member

Join Date: Apr 2007
Location: CookInlet AK
Posts: 67
Good Answers: 2
#1

Re: contactor control

04/12/2007 12:11 AM

Greetings,

1000 ways to skin a cat, none right and none wrong, just different.

I would like to help, but I will need more info before I can give any useful info.

What MFG of contactor are you referring to, are the controls set up for a 3 wire start/stop, two wire switch control, with or with out limit switches?

What size contactor, what is the control voltage/coil voltage?

What is the FLA on the motor?

T.

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Guru

Join Date: Apr 2007
Location: Hyderabad, India
Posts: 596
Good Answers: 12
#2

Re: Control Panels and Contactors

04/13/2007 1:05 AM

Simple. Connect the contactor coil in series with Thermal Over Load relay NC contact.

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Subramanyam
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Power-User

Join Date: Nov 2006
Location: SE MI USA
Posts: 105
#3

Re: Control Panels and Contactors

04/13/2007 6:18 AM

An example using a 460V 3phase power drop, use a 460V 3 phase-to-24VDC power supply for the control voltage. The control element (a switch in your case or PLC output in our case) is wired in series with the motor overload and contactor coil. Look for a monitoring contact on the overload that can be wired using the control voltage to turn on a OVERLOAD FAULT light (or PLC input). We also use a monitoring contact on the contactor itself to acknowledge that the contactor is turned on when the control voltage is applied.

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Power-User
Popular Science - Weaponology - New Member Popular Science - Cosmology - New Member

Join Date: Apr 2006
Posts: 261
#4

Re: Control Panels and Contactors

04/13/2007 7:28 PM

In general the keyswitch and lights are wired into the coil circuit of the contactor, (Starter), which contains the thermal overload elements. (These last open the motor
circuit or may open the coil circuit on overload.)

Depending on the control voltage and system, L1 to ground, or L1 to L2 are the primary for the control transformer. Some times L1 to groung is the control voltage. Find out.

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