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Replacing HVAC - Recommendations

06/12/2011 2:48 PM

Planning for the future on this one. My HVAC systems is a 17 year old Trane gas pack system (gas heat with air conditioner unit). Of note is that the unit is only 75% efficient (heat) so I installed vent free gas logs about 10 years (100% efficient) that has saved us money on the heating and relieved the system 50% of it's usage; never on except as A/C in warm months. System not used at all for heating so it's basically an air conditioner for the warm months and I clean the system each spring before usage to improve air flow through (coil cleaned and combed if necessary).

Manual J Factors to consider

1. House built 1993 - insulation up to 1993 codes/standards; house faces almost due east in front and due west in back so the sun goes straight over it. Windows not replaced yet but considering next.

2. SqFt 1919 - 1152 down 757 Up; 36'x32 footprint with 10' deep x 36' wide covered front porch; rear has 12' deep covered porch. 1 1/2 story 12/12 pitch roof.

3. As I cut the trees down to build it I only cut down those needed for house pad footprint therefore the house or roof is in direct sunlight only between 10:00am and 2:00pm surrounded by large oaks providing shade. Trees 50'-60' - satellite TV has a very limited space. (i.e. no direct sunlight on windows as windows on front and rear only covered by porches)

4. Day Time set at 78; at dusk set to 74; due to shade the unit typically doesn't even come on unless the outside temperature is >95.

5. Kids are grown and left home only momma and me and our bedroom down.

6. Ceiling fans in all rooms; open entry to second floor with stairs in center of house.

7. Raleigh, NC location, typically summer hot (Jun/Jul/Aug over 90 some 100+ days) and mid level cold winters (Dec/Jan average nights 32 but can get to high teens and some days it could be 60 or 70 in Dec/Jan too).

Questions:

A. Considering replacing with A/C system only as gas logs on low heat house fine. Pros and cons welcome.

Worst case if gas logs fail; turn gas off, remove piping and burn wood temporarily until I install new logs. Installed gas pipe shut offs in fireplace before log hookup and just outside fireplace, gas piping through ash drop to rear outside ash door. Could turn off and remove in 10 minutes.

B. Thinking 3 ton - 18 - 19.5 SEER (trying to order minus electric heater if possible)

C. Other than main units what does everyone recommend replacing? Like old refrigeration lines isn't it replace or clean 3X using nitrogen then fill for pressure check and then blow out to dry. As the cleaner is $150 not to mention labor to do it 3X as recommended isn't it cheaper to just replace. Thermostat replace. Anything anyone would recommend replacing in doing this is open for discussion.

Thanks in advance for your ideas.

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#1

Re: Replacing HVAC - Recommendations

06/12/2011 3:54 PM

First off I wouldn't be replacing the lines. That's not needed. I've been doing A/C since 1981, I've never heard of this 3X rule you cite. There are more than a few high pressured flushes that are single pass. All these are designed to do is to remove the oil that was designed to run with your R-22 system. Your new system will be R-410A. Once flushed and sealed pulled a deep vacuum with a 7.5 CFM rating. 5's and less will work but you sound like a guy who only wants to do this once, make sure a 7.5 is used. Make sure the gauges you use to do ANY charging are dedicated for 410, NO dual use gauges. You'll cross contaminate.

I personally hate R-410, it's a blend of refrigerants (if it starts with 4, its a blend). Good old R-22 is great but it's being phased out so they can charge you more with the new stuff. Since it's a blend if you develop a leak the gases do not bleed off at the same rate. So lets say you lost 20% of your charge and then stopped the leak. With 22 you just top it off and you're in business. With a 410 leak the refrigerant is now finished. So you have to remove it ALL and take it in for incineration. Charge 100% with virgin 410. It can really add costs to a repair.

16 SEER is fine but if you want to fork over all the extra to get a bit more you might want to get out your calculator and estimate your annual run time and cost per KW. The 19.5 might not make sense. So it really depends on how much you run it. I'd save a few of the dollars and start a window replacement campaign. Start with the biggest one.

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#2

Re: Replacing HVAC - Recommendations

06/12/2011 5:26 PM

Hi Bill, I have a couple of questions for you. How long do you plan on staying in your home? I ask this because if you plan on selling your house before the next time you need to replace your HVAC system, not having a "furnace" or a heat pump w/o emergency heat capabilities could be a deterrent to potential home buyers.

Maybe I'm confused, in your description, "My HVAC systems is a 17 year old Trane gas pack, then you ask, Like old refrigeration lines isn't it replace or clean...". Is your system a 'packaged unit',(furnace/AC combo as one unit, either on the roof or on the ground) or are you talking about a 'split system', (where you have an indoor furnace and AC Evap.coil in the furnace housing and an outdoor condenser unit)?

And "B", your "Thinking 3 ton - 18 - 19.5 SEER (trying to order minus electric heater if possible). Your wanting to buy the upper end of the price range, but you don't want to spend the extra money for the "electric heat strips". I'm assuming your looking at maybe a Heat Pump. I, personally have never been a big fan of heat pumps, for 2 reasons, (1) they run on electricity(more expensive than natural gas) and (2) more moving parts that can break. But that's up to you and your preference, but, I would recommend investing in the 'emergency heat strips' for a heat pump, even if you don't see the need for them now.

As far as changing freon lines or cleaning them, that I think would depend on what what part of the system your up-grading,(split system), anything to do with system capacity used you'll have to size the lines accordingly. And it maybe cheaper to change the freon lines if you have to change the type of freon. DJ

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#3
In reply to #2

Re: Replacing HVAC - Recommendations

06/12/2011 6:05 PM

No intent of selling this house barring winning the lottery. We use LP not Natural gas. With the gas logs being so good we only really need cooling or air conditioning for the warm months. Yes to a heat pump. To me originally from Florida we call it a reverse cycle air conditioner. Great for cooling but lousy for heating if the temperature gets below 40 degrees. The heat strips are for that are they not? The electric company gives you a $1,000 rebate for using electricity now when buying a more efficient unit. The LP company doesn't. Don't know if Natural gas company provides a rebate but since I'm not in the city didn't check. Current system is a one piece Trane unit called a gas pack with a LP conversion behind the house. Nothing on the roof. The second floor unit is an electric heat pump - again only use it to air condition as heat rises and those gas logs at 100% efficient make upstairs the warmest area in the house...Again, looking for recommendations on what should I make sure is changed. This is like getting a new roof. Some quote a price and put new shingles on over the old shingles - some remove the old shingles and even replace the membrane and check the plywood for damage replacing that. The largest roofer around here does it the second way and will replace your skylights too when he does the roof and he's cheaper than the guys who do the roof on a roof way.

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#4
In reply to #3

Re: Replacing HVAC - Recommendations

06/12/2011 6:33 PM

What does your neighbor,(Supervisor and Training Specialist in HVAC), have to say, he'd be the one to go to, being he's familiar with your area and it's microclimate. DJ

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#5
In reply to #4

Re: Replacing HVAC - Recommendations

06/12/2011 10:10 PM

Whether as an employee or manager at IBM, in Product Development Lab or as the Lab rep to manufacturing sites where most time was always in test and debug; I learn two things when starting a project; learn as much as one can and trust no one 100% of the time on 100% of the subject.

As I never mentioned my neighbor in this thread you obviously read the other thread. Hint: he forgot and so did the plumbing supply person taking the order that 160 PSI Black Pipe should have been used. Free labor on an install is great but you really want it installed properly.

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#6
In reply to #5

Re: Replacing HVAC - Recommendations

06/13/2011 7:06 AM

How much of the house do you use?

why do you feel you need to replace your system?

you could just go with a modular unit [PTAC] in the living room & bedroom

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#7

Re: Replacing HVAC - Recommendations

06/13/2011 9:46 AM

Bill,

Welcome to the forum. It's a pleasure to have people here who actually give some thought to the question before asking it. And who ask for something other than homework help, urgently.

I'll defer to the guys who have already given input.

Cheers.

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#8
In reply to #7

Re: Replacing HVAC - Recommendations

06/13/2011 10:05 AM

Now if we could just figure out what to do with the guys who feel the need to post even when they have nothing to add to the conversation

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#10
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Re: Replacing HVAC - Recommendations

06/13/2011 12:40 PM

Such as yourself?

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#9

Re: Replacing HVAC - Recommendations

06/13/2011 11:32 AM

Bill,

I agree with Lyn, good to see a well thought out post.

I am not an HVAC professional by any means but have you considered Geothermal.

I bring this up because my neighbor's down the road had one installed three springs ago and they are still raving about the efficiency of this system.

I know these are very expensive to install but my neighbors are boasting a 45% energy savings over the oil fired furnace (installed circa 1965) and the AC system (installed circa 1988) that was added to their air duct system.

Our local electric utility has given them a special rate for all electric utilities (which they give to all - all electric homes) and the installer (Geo is the only system he installs) told them that they would realize a 9 year payoff from savings.

This is probably OT but I thought I would throw this out there anyway.

Good Luck!

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#11

Re: Replacing HVAC - Recommendations

06/13/2011 6:20 PM

Hi,

am I on the air?

Long time listener, first time caller.

Air conditioning not my field & have nothing to add, just thought I'd say, Welcome to the forum.

I'll take my answer off the air.

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#12

Re: Replacing HVAC - Recommendations

06/13/2011 10:40 PM

With a Gas-Pac, the refrigerant lines are all within the Package Unit, so no need to consider replacing lines as the new unit will have all new.

Package units aren't as high SEER as splits so I doubt you'll find an 18/19 SEER unit.

Might want to look into a Heat Pump Package unit,electric heat pump,may now or in the future cost less then gas.

Replacing windows may reduce the load to a half ton less then you currently have, Ideally do the windows first,and right size the AC system,to prevent humidity issues of oversizing.

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