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AC Contactors

06/20/2011 1:00 PM

How does the AC control supply in AC contactors able to attract the power contacts?Does it has a inbuilt rectifier circuit in it to convert AC to DC?

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#1

Re: AC contactors........

06/20/2011 1:19 PM

ok let me try

there is a coil in contractors when this coil energize it acts like a magnet and that is why they attract power contacts.contactor does not have any kind of rectifier circuit.

i thinks this is it if not tell me so

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#2

Re: AC Contactors

06/20/2011 1:48 PM

Try this:

Unlike general-purpose relays, contactors are designed to be directly connected to high-current load devices. Relays tend to be of lower capacity and are usually designed for both normally closed and normally open applications. Devices switching more than 15 amperes or in circuits rated more than a few kilowatts are usually called contactors. Apart from optional auxiliary low current contacts, contactors are almost exclusively fitted with normally open contacts. Unlike relays, contactors are designed with features to control and suppress the arc produced when interrupting heavy motor currents.

When current passes through the electromagnet, a magnetic field is produced, which attracts the moving core of the contactor. The electromagnet coil draws more current initially, until its inductance increases when the metal core enters the coil. The moving contact is propelled by the moving core; the force developed by the electromagnet holds the moving and fixed contacts together. When the contactor coil is de-energized, gravity or a spring returns the electromagnet core to its initial position and opens the contacts.

For contactors energized with alternating current, a small part of the core is surrounded with a shading coil, which slightly delays the magnetic flux in the core. The effect is to average out the alternating pull of the magnetic field and so prevent the core from buzzing at twice line frequency.

Most motor control contactors at low voltages (600 volts and less) are air break contactors; air at atmospheric pressure surrounds the contacts and extinguishes the arc when interrupting the circuit. Modern medium-voltage motor controllers use vacuum contactors. High voltage contactors (greater than 1000 volts) may use vacuum or an inert gas around the contacts.

Source: http://en.wikipedia.org/wiki/Contactor

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#3
In reply to #2

Re: AC Contactors

06/20/2011 2:53 PM

I add a score to KJK/USA. Very good reference.

I would like to post the following as an offline topic.

If a contactor chatters, try to clean the pole faces of the electromagnet. Also check the shading band for any cracks.

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#4
In reply to #3

Re: AC Contactors

06/20/2011 4:37 PM

Thank you pravinba.

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#5
In reply to #2

Re: AC Contactors

06/23/2011 1:41 PM

Thank u very much KJK/USA.

"For contactors energized with alternating current, a small part of the core is surrounded with a shading coil, which slightly delays the magnetic flux in the core. The effect is to average out the alternating pull of the magnetic field and so prevent the core from buzzing at twice line frequency"

This actually I had through before ,but couldn't get how i actually happens.

If you could,pls clarify.

Can 220V dc in switchboards be replaced with 220V ac?.Can the relays be manufactured for 220v ac control supply?

I know this may be some silly questions!.

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#6
In reply to #5

Re: AC Contactors

06/23/2011 5:07 PM

Re: If you could,pls clarify. <shading coil>

I googled on ["shading coil" explanation diagram] and got 4700 or so hits. The first one is this--it's a little technical and the diagram is a little hard to see, but it may provide the clarification you need.

In my simple terms, the AC magnetic field from the part of the magnetic core not surrounded by the shading coil is at a certain phase angle. The shading coil adds some inductance around part of the magnet, which changes its phase angle relative to the other part of the magnetic field. With the two fields somewhat out of phase, you avoid a point in time (120 times a second) when the magnetic field is zero.

Re: Can 220V dc in switchboards be replaced with 220V ac?.Can the relays be manufactured for 220v ac control supply?

Well, generally speaking, yes. How easy and whether doing it serves a worthwhile function are the real questions. If you seriously want to do that (and what some help) you'll need to tell us a lot more.

I can't immediately think of a good reason for doing that. If I was stuck with an AC source and still had a good reason for running the DC switchboard, I'd be more inclined to rectify the AC to make DC and run the panelboard using that.

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#7
In reply to #5

Re: AC Contactors

06/30/2011 12:03 PM

just noticed this topic..

Can 220V dc in switchboards be replaced with 220V ac?.Can the relays be manufactured for 220v ac control supply?

Yes you can get 220v AC coils, you can also get 440volts ones too! The only problem with converting DC to AC and using the existing contactors with their coils is they will chatter. You have already been given an excellent explanation of why shading rings/coils are used on AC contactor coils, so if you intend to power your existing switchboard with AC, change out the coils only. But why would you convert?

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crazy.osama101 (1); giri (1); KJK/USA (2); pravinba (1); rhkramer (1); thccontrols (1)

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