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Member
Engineering Fields - Electrical Engineering - New Member

Join Date: Jan 2011
Posts: 5

Hygroscopic Resin Cast CT

08/01/2011 5:07 AM

We have been using wound type, indoor, resin cast CT for protection of HT(33KV) transformer with ratio 150/1A, burden 15VA, class 10P.

Due to high humid atmosphere some of the CTs outer surface of resin cast portion becomes hygroscopic and got damaged and leakage current passes through earth from hexbolts of P1 or P2. Whether any insulating varnish or any conformal coating is possible to apply over the affected areas to make the insulation resistance high to put the same into service... please suggest, otherwise P1 P2 and S1 S2 are perfectly ok.

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Guru

Join Date: Oct 2009
Posts: 2061
Good Answers: 169
#1

Re: Hygroscopic Resin Cast CT

08/01/2011 8:48 AM

I think anti-tracking paints/coats/compounds are available in the market.

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Power-User

Join Date: Jun 2009
Posts: 223
Good Answers: 15
#2

Re: Hygroscopic Resin Cast CT

08/02/2011 2:52 AM

Elantas (Dr.Beck) has an epoxy resin that they have specially developed for use in coils for windmills that are subjected to very harsh conditions of weather. I do not recall the cat number right away.

DuPont also has similar resins that I have seen in use for dipped coating.

What Partial Discharge tests do you do for your CTs? What is your method of Resin Casting? What Resin do you use for casting?

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Engineering Fields - Electrical Engineering - New Member

Join Date: Jan 2011
Posts: 5
#3
In reply to #2

Re: Hygroscopic Resin Cast CT

08/02/2011 5:52 AM

Thanks el..65 & so..hi

We are only the user of the particular CT. We don't know the actual material used for casting. However a good insulation value in terms of several MΩ is required to put it into service.

Could anyone suggest some anti tracking paint, etc. that commonly available in Indian market?

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Guru
Hobbies - DIY Welding - New Member

Join Date: Sep 2007
Posts: 1601
Good Answers: 58
#4

Re: Hygroscopic Resin Cast CT

08/02/2011 7:16 AM

You need a casting or moulding compound with lower moisture absorption. Tell us what you currently use and we may be able to suggest something better, or contact a supplier of such materials. In general, epoxies are pretty good, silicones are not so good. Some plastics are excellent but not available as casting compounds. You could have covers moulded from a good material and pot the CTs inside these protective enclosures.

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Member
Engineering Fields - Electrical Engineering - New Member

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Posts: 5
#5
In reply to #4

Re: Hygroscopic Resin Cast CT

08/03/2011 2:13 AM

It is epoxy resin cast CT.

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Power-User

Join Date: Jun 2010
Location: Kolkata, West Bengal, India
Posts: 172
Good Answers: 1
#6

Re: Hygroscopic Resin Cast CT

08/03/2011 7:08 AM

Apart from applying coating on the epoxy surfaces of the CTs, please check whether the heaters installed inside the panels are in operative condition. Also please arrange to install 4/5 nos 400watt sodium vapour lamps( depending on total panel length ) in bare condition i.e. without lamp fittings; only fixing with lamp holders, on the top surface of the panel i.e hanging from ceiling and will be glowing for all the times. The heat generated by the sodium vapour lamps will increase ambient temperature and water condensation either will be stopped or greatly reduced and this may solve your tracking problem.

Manindra

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Manindra
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Guru
Hobbies - DIY Welding - New Member

Join Date: Sep 2007
Posts: 1601
Good Answers: 58
#7

Re: Hygroscopic Resin Cast CT

08/03/2011 8:37 AM

You may be able to mitigate your problem by covering your resin cast CT with a hydrophobic coating. http://en.wikipedia.org/wiki/Hydrophobe

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electricalexpert65 (1); manindra (1); SaurabhKS (2); soebfatehi (1); welderman (2)

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