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Join Date: Dec 2011
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Branson 2000 Welder Noise

12/02/2011 8:00 PM

Hello guys,

Have a couple of ultrasonic welders that are very noisy (even for me ) one of them going over 105 dB, does anyone knows if that is normal? as the tittle says, is a 2000 Branson, 4000 W PS, working at about 30%.

Thanks a bunch in advance for your help.

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#1

Re: Branson 2000 Welder Noise

12/02/2011 11:05 PM

30% power, or duty cycle?

What does Branson have to say?

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#2

Re: Branson 2000 Welder Noise

12/03/2011 8:08 AM

Say What?

"Most ultrasonic welders have a fundamental operating frequency of 20 kHz. However, a good deal of noise may be present at 10 kHz, the first sub-harmonic frequency of the 20 kHz operating frequency, and is therefore audible to most persons. Ultrasonic welding uses intermittent energy. Only the noise generated during the few seconds of each cycle when the equipment is energized causes exposure to noise. The individual energy cycles are accumulated to equal the duration of exposure. Most of the audible noise associated with ultrasonic sources, such as ultrasonic welders or ultrasonic cleaners, consists of sub-harmonics of the machine's major ultrasonic frequencies.

In extreme cases, this can be disturbing, causing hearing discomfort, occasionally nausea, and sometimes a temporary shift in the threshold of hearing (sound pressure level, or loudness, that can be heard).Many countries control the amount of audible noise that a worker can receive. In the United States 90 dBA noise level can be maintained continuously for 8 hours. Higher noise levels are permissible for shorter periods of time, typically:
http://usblog.dukane.com/2010/06/ultrasonic-welding-effects-on-hearing.html

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#5
In reply to #2

Re: Branson 2000 Welder Noise

12/06/2011 11:21 AM

Excellent info. Mr. SolarEagle

I´m going to check in to that Noise Shield and see how would that affect the production line, for now, it looks like the best option is to use some hearing protection.

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#3

Re: Branson 2000 Welder Noise

12/03/2011 12:19 PM

Have you experienced any overload alarm...?

"... A failing horn or booster often creates a loud, high-pitched noise immediately before an overload alarm occurs. "

http://jascoes.com/2011/07/12/overload-alarm/

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#4

Re: Branson 2000 Welder Noise

12/05/2011 9:45 AM

One of the accessories available for the machine is a sound enclosure.

Without digging into it a whole bunch, that indicated to me the problem is universal.

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#6

Re: Branson 2000 Welder Noise

12/06/2011 11:33 AM

Great help guys,

Thank you very much

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