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Active Contributor

Join Date: Sep 2011
Posts: 19

Cladded Vessels Heat Treatment

01/03/2012 11:57 AM

HEy guys im working as a QA/QC engg in a fabrication comp.
we hav a 50mm thk MS base plate and on it 4 mm thk clad of SS. but during the forming of dishends we cannot procced without the intermediate heat treatment of that heavy thkness dishends by normalizing otherwise the dishend will be formed with cracks .
Can we do the normalizing of the DIsend (For MS part -sa516 gr70) but thn what abt the CLad( SS- 316l). wont that create the a problem ? as SS require's a Solution annealing otherwise if it is not quenched after 1100 degree it might get corroded in service due to inter granular corrosion.

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Power-User

Join Date: Dec 2010
Posts: 377
Good Answers: 20
#1

Re: Cladded Vessels Heat Treatment

01/03/2012 11:43 PM

You must be having a QAP for such a big job. What that QAP says?

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Active Contributor

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Posts: 19
#2
In reply to #1

Re: Cladded Vessels Heat Treatment

01/04/2012 9:50 AM

QAP doesnt state the intermediate heat treatment requirement . but its a usual practice in fabrication industries to do a indermediate heattreatment after half forming of heavy thk dishends. hence my question .

Ill ask one more question based on this topic after i will get the answers from you.

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Power-User

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#3
In reply to #2

Re: Cladded Vessels Heat Treatment

01/08/2012 11:27 AM

There is no written record. In clad plate fabrication you have make compromise between corrosion properties of clad and stress releif of base plates. How ever low temperature stress relieving giving prolonged soaking at temperature 590-595°C gives quite acceptable results.

I had some practicle experience in this regard. One of big vessels made of low alloy steel, was repaired and proper stress relief temperature could not be achieved even with full current of heating elements. Maximum achieved temperature was 585 to 590°C. With prolonged soaking at that temperature, stress reief achived was quite satisfactory.

At this temperature, clad plate material do not require any treatment.

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Active Contributor

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#4
In reply to #3

Re: Cladded Vessels Heat Treatment

01/08/2012 1:00 PM

Actually the outcome of all this is in front of me .

We hav two identical jobs of what we were discussing both having top dish-non claded and bott dish -cladded one.

now we hav formed the top dish ned of those job with no issue's.

now second come this cladded dish . both the dish end gets cracked after it started got pressing after heat treatment . and that crack started to originate from the welds and goes well into the dishends .its almost like we hav to patch that particular area of dishend now.( around 1300 mm length of crack occured )

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Power-User

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#5
In reply to #4

Re: Cladded Vessels Heat Treatment

01/09/2012 12:14 AM

What is the hardness in the HAZ and parent metal. What is the condition of plate before start of forming process (means as rolled, normalised or annealed).

In fact for such jobs QAP are neccesarily required and are made by good manufacturer so that all such conditions are recoreded.

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