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Paralleling DC Batteries

03/30/2012 7:20 PM

We wish to double or triple the UPS operating time during power failures with an external extended battery of higher AH ( Ampere hours) .

Is it recommended to parallel the inbuilt UPS battery with another higher capacity Battery to get longer working hours . What will be effect on the old and new higher capacity batteries. Other than effect of limited battery charging rate,any consequential damage on the batteries or the UPS equipment itself ?

We will appreciate reference reads on CR4 or other source.

S P Rajah.

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#1

Re: paralleling Dc batteries

03/30/2012 8:50 PM

This "might" work. First I should comment that if you have power outages of extended lengths and don't have generator backup, you might find that it is less costly and far more reliable to add a generator than to increase battery capacity. Of course that depends on your site and demands.

Parallel batteries in any charge/discharge system should all be of same voltage and ampacity, and for maximum dependability and efficiency, they should even be the same age. While the voltage across your parallel batteries will measure the same, the load on different batteries, the heat on different battery plates, all these things will be variable in the different batteries. You might find that the first time you try your "UPS Extender" it works fine, but then find that your smaller original battery is now destroyed and will not recharge.

Either add more of the same battery as the internal battery, or replace with a single larger battery or bank of multiple larger batteries.

Your idea has one more flaw, and that concerns the charging/maintenance circuit in the UPS. By adding the larger AH battery, you do increase the possibility of longer On-Battery run-time. However, you may find that the charging circuit is not up to the task to recharge the bank once power is restored. This is more true if the battery is deeply discharged.

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#2

Re: paralleling Dc batteries

03/30/2012 8:57 PM

It depends why you are doing this.

Also depends on how important the loss of power is to you.

The first reply is correct.

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#3

Re: paralleling Dc batteries

03/30/2012 9:24 PM

One other very important thing to consider is that most cheap non commercial continuous duty rated UPS units have limited a very run time while at their rated outputs and can not run for very long without burning themselves out.

I have a 1000 VA rated UPS that uses a transformer in its output stage that is roughly the size and working capacity of a 400 - 500 VA continuous duty rated one. The reason being that in a standby mode the battery capacity is typically sized to run out about the same time the under sized and over driven transformer starts to overheat.

The point is that if you add more battery capacity to extend run time you may have to greatly reduce your continuous load level to half or less of what the unit is rated for to prevent it from burning out.

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#4

Re: Paralleling DC Batteries

03/31/2012 12:27 PM

If the internal resistances of the two batteries are different there will be circulating current.

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#5

Re: Paralleling DC Batteries

03/31/2012 11:54 PM

All the above are true. I have experimented with this and found the following to work. You need to charge the larger battery from a separate source with a power diode inline between the battery positives. I have done this with a "car battery" to a ups with factory battery. Huge caution, the inverter in most ups don't dissipate heat well and will be damaged if you pull very much current or use for long periods. (especially really cheap ups).

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#6

Re: Paralleling DC Batteries

04/01/2012 12:44 AM

you can add parrallel battery. problem will be charging it. if ups has it's own battery charger, then you have to check battery charger capacity. otherwise when main's supply restores you have to see that additional battery is disconnected from ups and you have to charge it separtaly. if you are able to replace the charger unit of your existing ups system by higher capacity then it will be better for you.

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#7

Re: Paralleling DC Batteries

04/01/2012 12:49 AM

What is your total volts and amps or kilowatts requirement when you lose grid power?

is the need in one location, or spread over many racks of gear, or many rooms, or many buildings?

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#8

Re: Paralleling DC Batteries

04/01/2012 2:18 AM

This sure points-up the need for a decent AC battery.

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#11
In reply to #8

Re: Paralleling DC Batteries

04/02/2012 6:35 AM

Will duration of charge retention or discharge time be a problem in AC batteries like ultra/super capacitors or flywheel?.

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#9

Re: Paralleling DC Batteries

04/01/2012 11:11 PM

I have faced two problems from a similar experiment.

a. If you parallel two batteries, the system might give you an extended back time - in theory. In practice, the electronics will not survive the continual load being put on them. If you observe, the normal UPS with its battery would start getting hot and running it for extended periods on added batteries would only burn out the electronics. They are not designed for the extended hours, else, one electronics would be sufficient for any AH back up and there is no need to have multiple ratings of the UPS (800 VA / 1200 / 2000 VA etc.)

b. As others have rightly pointed out, the charging currents from the normal UPS would be too low to charge the higher AH (read added batteries) and will not be able to charge them sufficiently to sustain the next power failure.

Simply put, invest in a new higher capacity UPS.

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#10

Re: Paralleling DC Batteries

04/02/2012 4:51 AM

Beside all the other issues mentioned here, always keep in mind that paralleling batteries is not as simple as it seems. They are supposed to be absolutely identical (in order -e.g.- to be able to give more current to a load). In practice this never happens. The following figures that I made show this issue.

In the above figure, -e.g.- VA is somewhat higher than VB. In such case, a current will flow from battery A to battery B (i.e. battery B will behave as a "load"). In order to avoid such a thing you should do the following.

In this way both batteries will supply current to the load. (However, battery A will supply somewhat more current than battery B.)

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