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Temperature Control of High Grade Concrete

12/29/2012 12:11 AM

I have a project need to use Grade 60 (60MPa) concrete. Anybody knows how to monitor and control temperature in order to prevent shrinkage and crack? Or anyone has similar experience before?

Thanks

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#1

Re: Temperature control of high grade concrete

12/29/2012 1:04 AM

I do not have the answer, but some of the Google links below, may help you.

How to monitor and control temperature in order to prevent shrinkage and crack on Grade 60 (60MPa) concrete?

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#2

Re: Temperature Control of High Grade Concrete

12/30/2012 2:59 AM

60Mpa is gonna get pretty hot.

Wrapping or covering in hemp (or similar) sacking or old carpets and kept wet is the way its kept cool once cast. If it starts getting too hot (measurable in lots of ways) hose it down.

Will the concrete dudes be adding ice to the mix at the batching plant?

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#3

Re: Temperature Control of High Grade Concrete

12/30/2012 3:55 AM

you can use chilled water for mixing(temperature control) this decision usually depends upon atmospheric conditions ie the temperature ,and after the concrete is set regular and proper curing will avoid cracks..

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#4

Re: Temperature Control of High Grade Concrete

12/30/2012 9:21 AM

Where are you and what concrete standard(s) are you following? British Standards?

No matter what you do, concrete will always shrink and crack, but you can take steps to minimize both.

First, you need to provide the minimum amount of Shrinkage and Temperature steel reinforcement. This is in addition to the required amount used for strength. ACI 318 requires 0.0018bh for horizontal S&T rebar, and 0.0020bh for vertical S&T rebar. Your code may require different amounts. For water retaining structures I usually double or triple the minimum required amounts.

To keep a concrete mix cool during transit and placement, the ready-mix batch plant can add ice, dry ice or nitrogen. Per ACI code, concrete must be kept below 90 degrees F during transit and placement operations.

After initial set, you can do a number of things to keep the concrete mass kool.....wrap the concrete element with overlapping poly plastic sheets, burlean, do a water fog misting or spray, or water flooding. I prefer flooding operations myself, unless a wall is too tall.

When all else fails, follow the commentary of the concrete standards and specifications that you're following.

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#5
In reply to #4

Re: Temperature Control of High Grade Concrete

12/30/2012 9:57 AM

Agree with Moosie for warm weather. If you are dealing with cool weather you'll need blankets or tents with heaters depending how cold I've used blankets in conjunction with heated fluids run through hoses for temperatures below 0 F.

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#6

Re: Temperature Control of High Grade Concrete

12/30/2012 11:40 AM

As an aside: Read up on the way they built Hoover Dam. Built a refrigeration plant with enough capacity to make a good-sized iceberg every single day. Circulated chilled water through miles of piping embedded in the concrete. Without it, it would have taken more than a century for that much concrete to cool down enough to be usable. Check it out. Pretty dam good engineering went into making that dam.

(sorry. my bad. I just couldn't resist)

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#8
In reply to #6

Re: Temperature Control of High Grade Concrete

12/31/2012 11:01 AM

Hoover Dam is not a good example of how to stop both the heat of hydration and the chemical reaction heat that has accumulated in that massive structure. That cooling process is unique to massive concrete structures. Smaller projects like bridge piers of several thousand cubic yards do not have this to contend with. The Hoover Dam with all the cooling installed to remove heat did take over 100 years to reach ambient temperature without the effects of the chemical and heat of hydration. But that residual heat was not enough to bother the usefulness of the dam.

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#7

Re: Temperature Control of High Grade Concrete

12/31/2012 6:02 AM

Dont know where you are, but its winter here. Several years ago when working with pre-stressed railroad beams in winter we would cover with plastic and shoot steam in under the plastic to keep from freezing. The previous comments about cold water etc. all seem viable, however, we always poured a small test batch and checked for strength and cracks and that would seem the logical way to go if your unsure of the process. In fact we also poured a small sample of every batch used on the beams to test for uniformity, that way if there was a problem with a particular batch(there never was) we had the option of rejecting the beam as unsafe.

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#9

Re: Temperature Control of High Grade Concrete

01/03/2013 3:15 AM

I just wanted to add that in my experience whenever doing concrete work of any kind the concrete supplier usually knows what to use in any given situation.

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#10

Re: Temperature Control of High Grade Concrete

01/05/2013 11:17 AM

I'd refer this one to Moosie

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