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Join Date: Oct 2013
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Automation Lab

10/24/2013 8:16 PM

Gents,

I hope you all are keeping well, Thank very much for your Kind reply always on my Post,

I have to design one Automation Lab for my Company. for the testing and repair of Equipment. I have made plan to purchase test bench of PLC Including CPU & Power Supply of SIEMENS, Schnieder, Allen Bradly, B&R and Mishubhis (with Common D&A I/O Card for all), Temperachur meter, Oil Bath, Pressure pump. etc.

if any of you have any automation testing lab with you please guide me me what should i have:? which supplier is good? what other facilities i should request for my team? my Managment want just a BEST lab. Your kind responce will be very much helpfull for me. Please ask if you think its wrong,

Thanks

Tehseen

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#2

Re: Automation Lab

10/24/2013 8:58 PM

Why in the world would anyone purchase five different PLC systems? The expense in any sophisticated PLC operating system is the software development tools.

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#3

Re: Automation Lab

10/24/2013 10:05 PM

>Temperachur meter, Oil Bath, Pressure pump

I have to confess that I'm not sure what an automation lab is, but the items you listed are typically associated with a calibration lab.

If you're intending to do calibrations, and that the cals need traceability, you need to consider equipment which you can readily have certified with a reasonable turn-around. Getting a device that requires 2 or 3 months for the annual certification and lots of bond or duty expense because it has to be shipped overseas can stress a lab's productivity. In other words, what's the support for devices you need?

You need to determine whether the calibration cert that comes with the device meets your reporting requirements (some are nothing more than certificates of conformance, without any cal data).

Calibration instruments need to have an accuracy spec 1/4 of the accuracy spec of the device being calibrated.

I can't tell you what you need for calibration, it depends on what kinds of modules or instruments need calibrating.

If you really intend to repair PLC I/O modules you'll ikely it'll be a frustrating experience, given the lack of published service manuals/documentation. Good luck with that.

The PLC I/O calibration I'm familiiar with is done with the modules in the rack. I see people use a 'spare' PLC rack used for simulation and project development, but that's more on the engineering side than testing, repair, or calibration.

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