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New Axial Flux Alternator

11/16/2013 9:37 PM

Hello, I am new to this forum. My son is in an engineering class at his high school and he had a project where he was supposed to make an alternator that would light one small miniature christmas light bulb while running the alternator with a drill. We have a machine shop here at home so I suggested that he build something that would produce power while cranking by hand. So he built an axial flux alternator similar to the ones they use for windmills excepted smaller. We had a small aluminum gearbox that is about a 20:1 ratio. He made the alternator on this gearbox so when you crank it the alternator runs about 20 times faster than you crank it. It has 8 round neo magnets 3/4" x 1/8" on each rotor with 8 coils in the stator. This thing will light a whole string of christmas lights plus a 60 watt light bulb all at the same time while it is producing 140 volts. I think he did pretty good.

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#1

Re: New axial flux alternator

11/16/2013 9:53 PM

Impressive.....no pics...? YouTube video...? Maybe he could add some wind turbine blades for a later model project....

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#2
In reply to #1

Re: New axial flux alternator

11/16/2013 10:07 PM

He took the alternator over to show his girl friend so I can't get any pics or video until he gets back. This thing will also run our 3/8 drill, jig saw or our 4 1/2" angle grinder. I thought about putting blades on it later to make a windmill. I think it will be a good tool in the class room to see how much harder it is to power a 100 watt bulb as apposed to say a 60 watt bulb.

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#3
In reply to #2

Re: New axial flux alternator

11/16/2013 10:49 PM

Yes I agree, the amount of work that it takes to make electricity is a valuable concept to acquire....also the amount of energy that is expended vs that produced, is a good learning tool for efficiency and the role it plays in everyday life....Understanding that these are all forms of energy that is just being transformed from one form to another form, is the methodology of how modern society raises the quality of life....

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#4
In reply to #3

Re: New axial flux alternator

11/16/2013 10:59 PM

Here is a link to the you tube video. It is powering the whole string of christmas lights plus a 90 watt bulb.

http://www.youtube.com/watch?v=R4T37vHxKNk

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#5
In reply to #4

Re: New axial flux alternator

11/16/2013 11:05 PM

I would have it start with no load and add devices one at a time so the force of resistance can be felt for each device.....would be nice to have a handle made out of a torque wrench so a visual representation of resistance could be seen....

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#10
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Re: New axial flux alternator

11/18/2013 2:40 PM

that is awesome

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#6
In reply to #2

Re: New axial flux alternator

11/17/2013 3:06 AM

If she's impressed... then she's a keeper

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#7

Re: New Axial Flux Alternator

11/17/2013 7:34 PM

Here is new you tube video of the alternator.

http://www.youtube.com/watch?v=jxELp6a2rME&feature=youtu.be

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#8
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Re: New Axial Flux Alternator

11/17/2013 8:44 PM

Well done.....can't wait to see the next project....

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#9

Re: New Axial Flux Alternator

11/17/2013 11:04 PM

Nice job.

Hours of classroom fun waiting to be had there.

Ready.... set....crank....

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#11

Re: New Axial Flux Alternator

11/19/2013 12:17 AM

I remember taking the kids to the WTC back in the '80's. ConEd had a display, there was a bicycle driven generator attached to a 100 watt bulb. IIRC you really had to ride hard to get it to light.

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