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Pipe Sleeper on a Sloping Line

08/24/2014 6:37 AM

Is it advisable to provide pipe sleepers on sloping lines? I have a 12" header rolling 9 degree vertically and a sleeper is shown in the drawing. Wondering if it is a good engineering practice.

Any suggestions?

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#1

Re: Pipe Sleeper on a sloping line

08/24/2014 7:43 AM

I have no idea what is advisable of concrete pipe sleeper designs. As the abstract of the thesis link points out, "Current design methods for sleeper-supported pipes are not rational and are believed to be excessively conservative."

I will tell you what is a good business and fabrication practice. Follow the engineers design! If the design cannot be executed as designed for any reason, seek out the engineer for an alternative. Offering the engineer a possible alternative plan is nice but don't be surprised if your plan is not used. Do not alter from the design without approval.

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#16
In reply to #1

Re: Pipe Sleeper on a sloping line

08/25/2014 7:44 AM

I learned something. Never heard of sleepers on an underground pipeline.

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#2

Re: Pipe Sleeper on a sloping line

08/24/2014 8:09 AM

Shaff,

You need to give us more & better information.

- What is the Schedule (wall thickness) of the pipe?

- What is the length of the flat part(s) of the line?

- What is the spacing between all supports under flat part of the line?

- What is the length of the sloping part of the line?

- What will the spacing be between the supports under the sloping part of the line?

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#3
In reply to #2

Re: Pipe Sleeper on a sloping line

08/24/2014 9:03 AM

Are you really advocating the OP to ignore a written plan?

- What about soil conditions?

- Velocity and density of the fluid(s)?

- Pig clearance tolerances?

- Local code requirements?

- Earthquake?

- Frost heave?

- Permafrost depth?

- Migratory paths?

- LIABILITY? Will you, PennPiper, personally assume all liability concerns if the OP installs your design instead of what is on the engineers design document?

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#4
In reply to #3

Re: Pipe Sleeper on a sloping line

08/24/2014 12:21 PM

Redfred,

you seem to have access to data relevant to this post that the rest of us do not have.

You wrote:

Are you really advocating the OP to ignore a written plan? Written Plan? What written plan?

- What about soil conditions? What about it? The OP did not ask us to offer alternate methods of support because of bad soil conditions.

- Velocity and density of the fluid(s)? Yes that is a good question, what do you think should be done about it?

- Pig clearance tolerances? The OP did not say the line would be Pigged. He also did not say the line is a Pipeline or a line inside a plant. Gee! there is a lot you know about this that we don't know.

- Local code requirements? The OP did not tell us where this project is located. Do you know where it is located and what the Local Codes say?

- Earthquake? Do you know what the seismic zone where this project is located?

- Frost heave? Do you know where this project is located?

- Permafrost depth? Do you know the depth of the permafrost? Do you know for a fact this project is located in a fact permafrost zone?

- Migratory paths? Migratory Path of what? You have to know where the project is located before you start getting concerned about migration paths.

- LIABILITY? Will you, PennPiper, personally assume all liability concerns if the OP installs your design instead of what is on the engineers design document? You give me way too much credit at this point. I have not suggested any "support design" and do not plan on offering any "design". I was just asking for information so I could answer Shaff's question.

The question was:
Is it advisable to provide pipe sleepers on sloping lines? That is all, does it or does it not need a support?

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#6
In reply to #4

Re: Pipe Sleeper on a sloping line

08/24/2014 3:14 PM

The OP started this thread with just three sentences. The first and third sentences are direct and indirect questions respectively. Only the second sentence provides any clear information. For accuracy I will quote the second sentence.

"I have a 12" header rolling 9 degree vertically and a sleeper is shown in the drawing."

There is a drawing. A drawing is a written plan. This drawing may not be a complete plan but it is a plan none the less. The OP is asking a bunch of strangers if the plan that we cannot read is a good plan. We do not know if this particular drawing is a precise architect drawing with a presumed mechanical engineer license and credibility behind it or just a pencil sketch on a note pad. However, there is a drawing.

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#5

Re: Pipe Sleeper on a Sloping Line

08/24/2014 1:40 PM

You obviously didn't design the line or make the drawing. Your job is to follow the instructions you are given.

Unless you have permission to deviate from the drawing, the good engineering practice would be to construct the line according to the drawing.

That would be good engineering practice!

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#7
In reply to #5

Re: Pipe Sleeper on a Sloping Line

08/24/2014 4:24 PM

I don't see the OP proposing to change/not follow the drawing, but to more thoroughly understand the reasoning behind it.

It never hurts to ask questions, nor does it hurt to gather information before going back to the designer. Whom you ask may be a problem, however: possibly the OP doesn't want to risk asking a stupid question, or risk looking stupid by asking it. It happens. Much safer to ask the question elsewhere and possibly even get the question answered to his/her satisfaction, forestalling any need to bring it up at all. We've all worked for arseholes, yes?

We don't know the OP's situation; possibly the OP is more concerned that the designer might do precisely what we are doing here: reading more into the OP's question than is actually there.

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#8
In reply to #7

Re: Pipe Sleeper on a Sloping Line

08/24/2014 4:42 PM

I agree that one should ask questions when you are unsure about any design. However, the thesis link that I provided in my first reply should show the depth of information that should be known to draw any conclusion about the design of a sleeper. Presumably the original drawer of the drawing should be asked about the design, not a bunch of strangers.

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#9
In reply to #8

Re: Pipe Sleeper on a Sloping Line

08/24/2014 5:18 PM

"Presumably the original drawer of the drawing should be asked about the design, not a bunch of strangers."

In an ideal world, yes, but neither is the OP required to accept advice proffered by a bunch of strangers or even deem it worthwhile, nor is asking questions of both parties mutually exclusive.

Asking questions of others who potentially may offer good advice (this is an engineering forum and not Facebook. I hope) is never a bad idea and may in fact result in one's gaining insights, insights that one might not have otherwise had.

If the advice proffered is good, all the better. If it's bad, one always has the option of rejecting it. Moreover, asking a bunch of strangers does not preclude asking others as well; perhaps the OP has already asked the designer and wasn't satisfied with the answer. We don't know. We simply do not know, but to dissuade the OP or anyone else from asking questions would be a travesty. We've all worked for people who did things "because we've always done it that way." It's an answer, yes, but it doesn't answer the question. What would be our advice to us, then? "Just pay attention to their credentials and/or title, not what they actually know"? I've worked with plenty of people who looked great on paper but didn't know shit. They got to that position by stealing others' ideas, kissing arse or just plain doing what they did best: looking good on paper. If we've been in the workforce long enough, we all know at least one.

For example, years ago our VP of Engineering (who was ultimately fired) was an MIT CompSci PhD who questioned the utility of using interrupts in a real-time system and told us in a meeting to use polling instead. I thought (but didn't say) 'Polling? In a real-time system? You've got to be f**king kidding!' What I did say was this:

"Okay, Neil, let's say you've 300 phones on your very large executive desk, but the ringers have all been disconnected. So, in order for you to tell if someone is trying to call you, you have to go round and hold each handpiece to your ear and listen briefly for someone at the other end. If you're lucky, they won't have hung up before you picked-up that handset. It could have been a life-changing call, but how would you know? You missed it. And so around you go, round and round, picking up each handset, one at a time, to see if someone is calling. Now, would you consider that an efficient use of your time? I didn't think so."

If the OP has any sense at all, he/she will continue asking questions - even of a 'bunch of strangers.' Asking the question is not the issue so much as it is what you do with the answers.

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#12
In reply to #9

Re: Pipe Sleeper on a Sloping Line

08/24/2014 9:21 PM

You know me enough by now to know that I wholeheartedly encourage seeking alternate sources (CR4). At the same time, primary sources (original drawer, immediate superior, engineer in charge) should be contacted when one is uncertain of the task being asked.

I only point out, again, that the paucity of information provided by the OP precludes any sound analysis when one compares the information needed in my proffered thesis to the sparse information provided.

In acronym shorthand, WTF! This is GIGO. Hopefully this will not reach the level of blivet.

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#13
In reply to #12

Re: Pipe Sleeper on a Sloping Line

08/25/2014 1:17 AM

Yes, I do and, I agree wholeheartedly. I suspect that we're really on the same page, only coming at from different directions.

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#10
In reply to #8

Re: Pipe Sleeper on a Sloping Line

08/24/2014 7:21 PM

OK, I give.

It never hurts to ask questions.

The cynic in me assumes that the object is to reduce cost of the build.

I'll go sit on the naughty step.

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#11

Re: Pipe Sleeper on a Sloping Line

08/24/2014 8:20 PM

Need much more information. How long is the sloped portion? is it rolled or branched off a perpendicular straight? Is the rest of the piping on sleepers?

I see nothing wrong with supporting a sloped portion with sleepers, of itself, but the Devil is in the details.

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#14

Re: Pipe Sleeper on a Sloping Line

08/25/2014 1:43 AM

While I was sleeping peacefully (Middle East), my stupid/genuine/reasonable (strike out which doesn't apply to your perception) question has made a big debate here…

The Project: To make existing 16" 20Kms PIPELINE piggable byinstalling a 16" Mobile Pig Receiver by cutting the line inside a relatively crowded (with piping I mean) HIPPS station.

My Role: I am a Piping Engineer from EPC contractor. "E" of EPC is subcontracted to a reputed Engineering Consultant (European MNC). I basically work in Engineering Department and have been assigned to manage consultant (piping discipline) and act as a focal point between consultant and End User. I am also responsible to look after the technical issues we may encounter during execution.

Background to my Question: 16" Mobile Pig Receiver is to be installed in the free area near the access road as planned. Line will be cut nearest to the road and will be routed near the road using two 5D bends. With a 16X12 bar tee, 12" by pass line will go and join with the line again at the nearest point. Piping GAD and all relevant documents have attained Approved for Construction (AFC) status.

However, when the civil team finished marking for foundation excavation, Client Operation team was astonished to see the 12" by-pass line running across the access road. The access road is 8mX40m asphalt road which was partially occupied by this new line (road would become 5 meter short and 2 meter thin. That is 6X35 meters). PTW (permit to work) was cancelled, project manager was summoned by the top guns from client operation and everybody turned their face toward the consultant. The consultant just sarcastically replied "This is as per FEED and client is already aware of this" and to their support the drawings are AFC by the very client who is objecting the routing". The client is after all "CLIENT" so they overruled their AFC judgment and asked the contractor to study the alternate routing to keep the road open. They have denied any variation request stating that this is a mistake from consultant that they didn't take care of accessibility.

When this was asked to consultant, they have asked for a heavy variation which we have to pay them for their mistake. Consultant argues that they have the right to claim since drawings are once AFC. Client argues that its contractor's mistake.

Ultimately, the person to do this whole thing again is ME…!!! Go to site, talk to those "already angry" operations, convince my site supervisor to come along to take some measurement etc etc etc…. Of course it covers stress analysis and support study. I know how to do it also.

So during this course, while I was studying the 12" routing I saw a pipe sleeper on a 9 degree sloping line which "I felt" is not proper. I asked many here already did not get convinced. I can't ask the consultant, to utter "HELLO" over the phone, he asks for money… So I just posted the question in forum hoping for some outright "YES" you can or "Are you crazy, NO you can't" which I could have taken as "They do it at times" or "Hmm..It never happens then". I, or many of us are aware this is not the ultimate source for getting technical advises, but I do not have the privilege of working under some 20-30 year experienced engineers here.

I am trying to find why at all we need to give this type of sloping sleeper. Cant we just relocate the pipe support in the straight portion (without affecting the integrity)?

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#15
In reply to #14

Re: Pipe Sleeper on a Sloping Line

08/25/2014 2:31 AM

"While I was sleeping peacefully (Middle East), my stupid/genuine/reasonable (strike out which doesn't apply to your perception) question has made a big debate here…"

Nature abhors a vacuum. Plot twist: So do online engineering forums.

Quite a different picture you've painted compared to your original question, yes? Thank you for the additional information, btw, but do try to see your question from our side of the screen?

Would you attempt to answer your question given the paucity of information you supplied originally? Would that attempt be successful? How would you know? How would you know if it even landed in the next county let alone hit the mark? You wouldn't - and neither would we.

When you cut corners with your question, you cannot reasonably expect to receive anything better in reply. But now we have something to work with. Thank you.

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#17
In reply to #14

Re: Pipe Sleeper on a Sloping Line

08/25/2014 7:57 AM

How would you support it? 'Can't we just relocate the pipe support in the straight portion (without affecting the integrity)?' - (by 'straight', I assume you mean 'level') if the sloped part is short, I would try to avoid a support, but what if it's too long a span? How would you do it?

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#18
In reply to #17

Re: Pipe Sleeper on a Sloping Line

08/26/2014 1:41 AM

Yes the "Level Part". The sloped portion is short. I will be shifting the sleeper upstream of elbow and re run the analysis to see if there is any problem. There is another support nearby so there would be no problem hopefully.

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#19
In reply to #18

Re: Pipe Sleeper on a Sloping Line

08/26/2014 2:48 PM

Just an aside: CR4's servers decimate uploaded images to a lower resolution, presumably to save on storage space. CR4 have always done this, which may be just fine for Facebook, but on an engineering forum is a bad idea. Why? Because engineers sometimes need to upload detailed drawings, complex formulae and so forth whose details are rendered illegible at the reduced resolution. The image in your post is a case-in-point.

Fortunately there is a workaround: upload detailed images to one of the many image sites available such as Imgur, Picasa and so forth, and provide a link. On CR4 the link can take the form of a raw URL, a named link or an image which, when you click on it, can take you to the image's higher-rez representation offsite. The downside of this workaround is that the image site can go offline or the image deleted or moved, leaving the viewer hanging in the lurch meanwhile.

FYI

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#20

Re: Pipe Sleeper on a Sloping Line

11/13/2014 10:04 AM

Shaff, if you send me more information, I most probably can help. I have been in the piping business for over 30 years and have seen just about everything.

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#21
In reply to #20

Re: Pipe Sleeper on a Sloping Line

11/13/2014 10:12 AM

This thread started almost three months ago. If the pipe sleeper and pipe layout have not been addressed by now then there are bigger problems than just this sleeper.

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