Speaking of Precision Blog

Speaking of Precision

Speaking of Precision is a knowledge preservation and thought leadership blog covering the precision machining industry, its materials and services. With over 36 years of hands on experience in steelmaking, manufacturing, quality, and management, Miles Free (Milo) Director of Industry Research and Technology at PMPA helps answer "How?" "With what?" and occasionally "Really?"

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Seven Questions To Assure Lockout Tagout Compliance

Posted December 17, 2010 8:30 AM by Milo

Many folks associate September 11 with the year 2001 and the horrific attacks to the World Trade Center and the Pentagon. That is appropriate and respectful.

This should be a common sight in your shop.

But professionally, I associate September 11 with 1990, the year that the US Dept. of Labor issued their OSHA instruction STD 1-7.3 Subject: 29 CFR 1910.147 the control of hazardous energy (Lockout/Tagout) – Inspection Procedures and Interpretive Guidance.

Here are 7 questions you should answer to make sure you're in compliance:

  1. Do you have a written hazardous energy control program in your shop? When did you last revise it and review hazards?
  2. Do you have documented hazardous energy control procedures? Can you show me evidence of employee training?
  3. Does your program have a means of dealing with outside contractors?
  4. If an inspector asks an employee what is the procedure for removing another employee's lock, what will they say?
  5. Does each employee have their own personal lock out device?
  6. Are the lockout points identified on every power driven machine in your shop?
  7. Can you show me the actions that you took / follow up to your annual review and certification of your shop's energy control program?

Lockout Tagout Hazardous Energy Control Violations continue to be a high violation in our industry by OSHA. This is 2009. So in the 19 years since 1990, you would think that our companies would have this lockout tagout stuff figured out by now, right?

Here's a construction example of what can happen when there is a failure to properly lockout electrical energy.

Here is OSHA's Booklet 3120 on Control of Hazardous Energy

Photo courtesy of the Workplace Safety Store, who offers DVD VHS Lockout Training Refresher Program.

Editor's Note: CR4 would like to thank Milo for sharing this blog entry, which originally appeared here.

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#1

Re: Seven Questions To Assure Lockout Tagout Compliance

12/18/2010 12:05 AM

Good one Milo

Does this count for the CR4 monthly safety meeting?

It would have been nice to read why the arc flash occured in the example from NC

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#2

Re: Seven Questions To Assure Lockout Tagout Compliance

12/19/2010 4:04 AM

Keep 'Em coming Milo.

5 stars up there for you.

Off this topic thanks for the whole series, I look forward to each topic. I stay subscribbed to CR4 despite being pushed for time so I can learn across a range of topics I would not have discovered independantly.

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Re: Seven Questions To Assure Lockout Tagout Compliance

12/30/2014 3:39 AM

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Lockout Tagout Compliance

Ad MuncherLockout tagout (LOTO) safety compliance and offers many solutions from training and procedure writing to lockout tagout equipment

lockout tagout (LOTO) safety compliance and offers many solutions from training and procedure writing to lockout tagout equipment

Lockout tagout (LOTO) safety compliance and offers many solutions from training and procedure writing to lockout tagout equipment

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