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Many manufacturers have jumped on the Lean/Six Sigma bandwagon, but many firms are still unclear what role product design can play in achieving quality and efficiency gains. Michael Kennedy, author of Product Development for the Lean Enterprise, emphasizes that engineering groups need to leverage tools that encourage more time spent upfront to fully understand a problem and work through trade-offs, rather than looping back later to fix a faulty design. This Design News article describes software packages that make it easier to explore more options early on, such as SpaceClaim (see videos) and Boothroyd Dewhurst's DFMA method.
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