Speaking of Precision Blog

Speaking of Precision

Speaking of Precision is a knowledge preservation and thought leadership blog covering the precision machining industry, its materials and services. With over 36 years of hands on experience in steelmaking, manufacturing, quality, and management, Miles Free (Milo) Director of Industry Research and Technology at PMPA helps answer "How?" "With what?" and occasionally "Really?"

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Plant Manager or Profitability Engineer?

Posted February 07, 2012 2:00 PM by Milo

Which would you rather hire- a plant manager or a profitability engineer?

The outlook is bleak for plant managers according to CBS News who listed the job title as one of the top ten positions in decline.

"Automation and offshoring will decimate the ranks of production managers by 2018. According to the BLS, employment will drop by 11,900 jobs from a 2008 total of 156,100. With faster machines and better productivity, one plant can do the work of two, squeezing managers out. Increased imports of manufactured goods will do additional damage… The outlook is equally bleak for managers in the computer, electronics, and auto parts industries."

Here's the position that they ought to be talking about: Profitability Engineer:

  • Who is responsible for generating and increasing profits?
  • Who is making sure the job is running at the cycle time and quality that it was quoted?
  • Who is assuring that the parts won't have systemic errors because of inadequacies in quality control?
  • Who is helping to keep the machine cycles effective and efficient and pushing beyond "book" rates? That the jobs are run on machines to assure best utilization of your company's investment in Horsepower?

The profitability engineer is the one human being who can do these things. Not a computer. Not a manager. Not a boss.

The gap between your technology's capability and its current level of operational attainment is where your hidden profits will be found. Is there a profitability engineer in your house?

Many plant managers are in fact Profitability Engineers- maybe they ought to recognize that the value they add is not in managing a plant, but in engineering company profits.

Who is your company's Profitability Engineer?

Editor's Note: CR4 would like to thank Milo for sharing this blog entry, which originally appeared here.

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#1

Re: Plant Manager or Profitability Engineer?

02/09/2012 12:38 PM

I once worked at a plant that had a new plant manager every two years or so. The most successful of those were the ones who were the biggest jack asses. And, I am using the word "successful" very loosely.

I was one of the key engineers that increased the profitability and reduced the liability of the company at the same time. It was much easier than I imagined because the motivation to make improvements was way off course. Bully tactics prevailed for over 15 years before it was determined that this negative form of motivation just didn't work very well. Obviously the CEO's were slow learners.

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