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Welcome to the Energy & Environment (E&E) Exchange, a blog dedicated to science and engineering topics that are (generally) related to energy and the environment. This blog is meant to encourage discussion about the challenges and possibilities surrounding sustainability through science and technology. The blog's owner, cheme_wordsmithy, is a former technical writer and engineering editor at IEEE GlobalSpec, the company that powers CR4.

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Anti-Icing Surfaces

Posted August 06, 2012 12:00 PM by cheme_wordsmithy

I always thought ice was pretty cool. We cool things down with it, skate and play hockey on it, make sculptures from it, and sometimes even fight evil mutants with it…

(Credit: X-men Wiki | The Adventurers Club)

But when dealing with a lot of technologies, ice is not so much fun. Icing (no, not the hockey penalty HUSH) is a big problem for roads, carbureted engines, wind turbines, air conditioners, refrigerators, planes, and electrical and telecommunications equipment. The buildup of ice can cause poor equipment performance or failure and can be a severe safety hazard in certain situations.

Icing Problems

A number of ice-related accidents and hazards are related to extreme weather. Those of us in the northeastern U.S. know particularly well the dangers and damage that ice storms can cause to roads and power lines. In these cases, the best we can hope to do is avoid the bad weather where we can, and have safety measures and procedures in place to deal with it when it comes.

But even in warm climates, certain technologies face icing problems during normal operation. For example, as airplanes pass through clouds on takeoff and landing, they can strike ice particles and cloud-borne water droplets that can be transformed into ice. Refrigerators and air conditioners can also lose their cooling capacity due to accumulated ice. In these cases, anti-icing technology would be a convenient solution.

(Credit: Ice accumulation on a rotor blade)

At GE Global Research in Niskayuna, NY, a team of scientists led by Azar Alizadeh is working on just that: anti-icing surfaces.

Understanding the Freeze

Research into ice-phobic materials has been going on for the past 50 years, but scientists say the limited level of success shows a lack of understanding of the fundamentals of water-surface interactions. This includes an understanding of the process through which water cools when in contact with a surface, the onset of ice nucleation, and the detailed nature of water layers adjacent to a cold surface.

By conducting freezing and heating experiments on a number of different types of surfaces, and using instruments such as a high speed camera and infrared thermometers, the team at GE pinpointed that surface structure (roughness) and surface chemistry (hydrophobicity) can dictate heat transfer as well as the rate of ice nucleation. These parameters have been the focus of new superhydrophobic anti-icing materials being developed by GE and other organizations.

One example includes SLIPS (slippery liquid-infused porous surfaces) aluminum developed by Harvard University. In a recently-published study, the material demonstrated resistance to icing in high humidity and cold temperature environments.

(<-- Still images simulating ice formation by deep freezing and subsequent deicing. Credit: Harvard University)

What's So E&E About It?

You may be wondering what makes anti-icing technology an environmental/energy topic. The reality is that anti-ice materials have the potential to save a lot of energy and reduce current dependence on certain chemical agents. In regards to aircraft, some 25 million gallons of deicing agents are currently used on planes taking off from U.S. commercial airports each year, and there is also a lot of energy wasted on electrical heating systems used for ice prevention in-flight. Using materials like the SLIPS aluminum for aircraft could eliminate the need for these chemical and heat treatments. Anti-icing materials could also potentially prevent failure and help maintain an effective cooling capacity for air conditioners and refrigerators in humid environments.

References

GE Scientists Demonstrate Promising Anti-Icing Nano Surfaces

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Join Date: Jul 2007
Posts: 454
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#1

Re: Anti-Icing Surfaces

08/06/2012 10:32 PM

More than twenty years ago, I worked for a comany, UES Inc., which applied diamond-like coatings to laser windows. I found the coating was ice-phobic and proposed to NASA coating helicopter rotor blades. They weren't interested.

ues

inc.,

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