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Aircraft Maintenance on an Aircraft Carrier

Posted December 17, 2012 1:00 PM by joeymac

When on deployment on an aircraft carrier, everything is about timing, scheduling, and routine. When it came to flight missions it was critical for your squadron to have a set amount of operational aircraft or helicopters available for flight ops. So timing was, in essence, critical.

The maintenance crews were always being pushed to make sure the aircraft was operational. It was a fact of life that airplanes and helicopters broke down, especially in the hostile environment of the desert and Persian Gulf; the sand just destroys everything from engines to hydraulics.

The aircraft I worked on were F-18 Hornets. The aircraft carriers I served on were the USS Eisenhower and the USS John C. Stennis. These are Nimitz class carriers.

Missions were either flown during the day or night; the carrier couldn't do both because the down time was needed to fix the planes. Our maintenance shift was at night. A carrier at sea uses a 12 hours on and 12 hours off shift schedule with no days off. The maintenance crews were always scheduled to work in the down time hours, except for trouble shooters who would work during flight ops and would have the final say on whether the aircraft could be quickly fixed and still go on its mission, or whether the plane needed to be shut down for maintenance.

When flight operations are over, maintenance control activates. As the shift starts all the shops, from the electronics guys to the engine mechanics, gather in maintenance control to see how the 'birds' flew and what needs to get fixed.

The amount of planes that needed fixing varied greatly, sometimes there was nothing that needed fixing and all we did was just do inspections and other times, five or six planes went down and we would be busy the whole night.

The team discusses the severity of the problems and the best approach to fix the aircraft, especially if there are multiple problems. When the crews are fixing the aircraft major problems are brought down to the hangar deck where multiple parts can be removed or if the engines need to be dropped. Space can get pretty crowded and is sometimes very limited so all the squadrons need to communicate.

Aircraft with minor issues are often just done on the flight deck As soon as the aircraft in the hanger is fixed it is brought up to the flight deck and another busted aircraft is brought down to the hangar bay for repair. This process went until the morning when the next day's launch will be prepared. When the maintenance shift is just about over, each shop head will meet again in maintenance control to assess everything that's happened and what still needs to be fixed. This usually coincides with the shift change so the flight ops team knows what they have to work with.

This was our routine every night for over six months when we were at sea. So my life was definitely all about timing, scheduling, and routine. It wasn't all work and no play -- you could listen to your music while you worked, talk to your buddies about everything, play pranks on each other, and countless other things. You'd have time for a smoke break or take extra time at chow if it wasn't too busy. In a nutshell that was the maintenance life on board an aircraft carrier while at sea.

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#1

Re: Aircraft Maintenance on an Aircraft Carrier

12/18/2012 1:26 AM

That is VERY interesting. Man, I'd love to spend a day with you, ...however you'd probably get sick of all the questions. For instance, please...

Do those jets have keys (like a car)? Or do you just get in and start pushing buttons?

Why would those jets require that much maintenance considering their multi-million dollar price tag? Did you just change the oil, wheel alignment? Clean birds out of engines?

Is it really dangerous on a flight deck? Looks something similar to a parking lot for jets with a few take-off lanes.

Finally, (and I'll leave you alone) :o), ... how do the guys go 6 months with no day off? Y'all had no pool table rooms, TV rooms, ... any Internet access, telephone home, etc. ??

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#2
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Re: Aircraft Maintenance on an Aircraft Carrier

12/18/2012 7:53 AM

No problem, I can answer some of your questions. No those jets don't have keys, you press buttons to get things going. We liked to play jokes on the new guys and tell them to get the keys to the aircraft, and they'd finally give up and ask an officer or a chief and they'd get laughed at and tell them they've been pranked.

Those jets are multi-million dollar machines but those machines are sometimes 8 to 10 years old and with that much force and torque that's being put on them, and not including the hostile desert environment, that causes things to break, when I say break like stress fractures and cracks. I've actually seen birds get sucked in the engines and normally when that happens the engine is ruined and needs to get sent off to get an overhaul on it.

Yes it's very dangerous on the flight deck, it's one of the most dangerous jobs in the world working on a flight deck. I've seen some accidents.

When we're on deployment we get no days off when we're at sea, we do go on port visits, so when we're in port somewhere we get 3 or 4 days off. No pool table but there are TV's and internet access on it, there are exercise rooms and people are always playing card games. It's bearable.

Well Lee I hope I answered all your questions. Take care.

Joe

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#3

Re: Aircraft Maintenance on an Aircraft Carrier

12/18/2012 9:08 AM

I can see the Government costs to develop a pool table capable of being used effectively on board a ship!!! Not impossible just expensive!

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#4
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Re: Aircraft Maintenance on an Aircraft Carrier

12/18/2012 12:52 PM

It was possible in the 60's at almost no cost as the big missile guidance RADARs of the RN were a) on stabilized ships and b) were also separately stabilized.

You could stand on the RADAR platform of any of the RN County Class destroyers (as long as the RADAR itself was not switched on of course) and the whole ship just jumped and moved around you, a really strange feeling at first....Some people simply fell over to their ultimate shame.....

It would have been a bit difficult getting a full pool table on there as well, but its the thought that counts!!!!

I served for 2.5 years on HMS Devonshire.....

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#15
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Re: Aircraft Maintenance on an Aircraft Carrier

01/08/2013 8:22 PM

Very interesting, didn't know about the 12 hrs down time. Hope that isn't FOUO. Cruise ships have had pool tables for years. They work quite well, however watching them gave me quite a case of vertigo. I've only been "sick" twice, feel bad for those who are susceptible.

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#5

Re: Aircraft Maintenance on an Aircraft Carrier

12/18/2012 2:04 PM

I was lucky enough to get a personal tour of the USS Ranger (CV-61) some years ago.

I knew an air boss at that time.

It's an incredible ship, and you guys do a great job keeping things flight ready.

Once you get used to the length, 1,000+ feet, anchor chain links the size of pickup trucks and the shear size of everything, it's an impressive machine, indeed. It's a small city, with 5,000 people on board when deployed.

Thank you for your service to your country.

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Re: Aircraft Maintenance on an Aircraft Carrier

12/18/2012 2:36 PM

Likewise - I was doing some "gov contract" work on the Kitty Hawk (CV63) and was equally impressed by just about everything there! Amazing machines for sure.

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#7

Re: Aircraft Maintenance on an Aircraft Carrier

12/18/2012 6:30 PM

Sounds like the op tempo of the US Navy has slowed down a bit in the 10 years since I retired. Served onboard the USS Dwight D Eisenhower, USS Independence and the USS Abraham Lincoln; along with detachments on several other Carriers. We would fly day and night and fix the planes that weren't operational when the others were in the air. Both Maintenance and Operations were 24/7, and there is nothing like working a Flex Deck, 36 hours of non-stop flight ops. If the plane didn't require maintenance it was refueled, rearmed and relaunched immediately. If it did need some maintenance, you got it done as quickly as possible. Incredible!

Sometimes I wonder why I miss it so much!

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#11
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Re: Aircraft Maintenance on an Aircraft Carrier

12/19/2012 9:30 AM

No it hasn't. If it was needed to increase the workload we could have. When I was over there there were 2 carrier task forces in the Gulf and so one Carrier took the day shift and the other took the night shift.

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Re: Aircraft Maintenance on an Aircraft Carrier

12/19/2012 2:55 PM

That would make life a lot easier on everyone, especially the Aircrew and Maintenance. Thanks for keeping up the good work.

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#8

Re: Aircraft Maintenance on an Aircraft Carrier

12/18/2012 8:06 PM

I have always considered Aircraft Carriers to dangerous. There are so many things that can go bang when you don't want them too and so many people who are not infallible. Then there are so many ships sailing in company that you can bump into if someone gets it wrong. It is not a good combination.

Destroyers are just so much more comfortable. There you are, out there on your own with only your own mistakes to worry about.

Here is a link to a carrier training film that I first saw in the 1970s as part of our damage control training.

http://www.youtube.com/watch?v=U6NnfRT_OZA

As my Grand Father use to say "Little boats are better boats".

BAB

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Re: Aircraft Maintenance on an Aircraft Carrier

12/20/2012 3:42 PM

have seen that film many times! There is a scene in there with a flight deck crewman kicking a 500lb bomb away from the fire. That man was my Company Commander in boot camp. BMC Kimbrough, he was a great man!

There is a saying in Naval Aviation and Aircraft Maintenance that all of our safety rules are written in blood. That fire, and a later one on the Nimitz, changed the way that things are done, and all of it was written in the blood of great men.

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#9

Re: Aircraft Maintenance on an Aircraft Carrier

12/19/2012 5:44 AM

Great blog
Del

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#10

Re: Aircraft Maintenance on an Aircraft Carrier

12/19/2012 9:25 AM

Thank you for your service and great blog sir!

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#13
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Re: Aircraft Maintenance on an Aircraft Carrier

12/20/2012 7:34 AM

Thank you.

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#16
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Re: Aircraft Maintenance on an Aircraft Carrier

03/16/2013 5:12 PM

I want to thank you for these posts, but for a different reason. It's very important for those that have been serving in our last two active theaters know that there are many out here in the world that know exactly what their reality is; and that some of those people have made real group connections where things can be talked about, and where things like secrecy needs and such are well understood. I think of what my life was like at various times when I'd go from a high paced, high responsibility environment to one that was less so and find myself still operating at 90 mph in a 50; and still having difficulty slowing down, backing off a step or two, and literally stop overthinking the wrong stuff for the environment after a year. While many are ready to leave the service like a senior non-comm in my family that left at twenty recently, a far greater number are going to be cycled out with little to anchor to right away, no way to slow down, and a real sense of loss. Keep em coming.

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Andy Germany (1); BlueAussieBoy (1); CMTec (1); joeymac (3); Jsquared (3); JWthetech (1); KJK/USA (1); lyn (1); N. (1); Tom_Consulting (2); user-deleted-1105 (1)

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