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This blog is all about science and technology (with occasional math thrown in for fun). The goal of this blog is to try and pass on the sense of excitement and wonder I feel when I read about these topics. I hope you enjoy the posts.

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Delicate Audacity: The Saturn V Rocket by Roger Pink

Posted September 25, 2014 5:40 PM by Bayes

"It was quite a monster to ride. It had a total of seven and a half million pounds of thrust, and the first stage burned four million pounds of propellant in two minutes. When you rode that monster up, you knew you had a real tiger by the tail. If felt like a train wreck when you staged off that first stage to the second stage; it was quite a machine to ride out!" -Astronaut John Young- In the Shadow of the Moon

Delicate Audacity

The Saturn V rocket was the most powerful rocket ever launched. It was used in the Apollo program in the 1960s and 1970s and also to launch the Skylab space station. It was the workhorse that made one small step and one giant leap possible. It redefined rocketry and changed the way a generation looked at space. It was a stunningly precise piece of powerful machinery that took every ounce of human ingenuity to exist. It was a milestone of rocketry.

The Saturn V was a 363 feet tall, 3 stage, 6.2 million pound monster. It generated 34.5 million newtons of thrust at launch. It could launch 260,000 lbs into Low Earth Orbit (LOE) and 100,000 lbs into Trans Lunar Injection (TLI).

Developed at NASA's Marshall Space Flight Center in Huntsville, Ala. The first Saturn V was launched without a crew. On November 9, 1967, the Apollo 4 mission to test the Saturn V rocket was a success. There would be many more successful missions over the next six years. The final Saturn V launched the space station Skylab into orbit on May 14, 1973. In all there were 13 Saturn V launches, 12 of which were successful and one (Apollo 6) that suffered a partial failure.

This Isn't Rocket Science

"It is difficult to say what is impossible, for the dream of yesterday is the hope of today and the reality of tomorrow" - Robert H. Goddard

Wernher von Braun was the man behind the team that designed the Saturn V rocket. The Saturn V rocket was based on von Braun's earlier Aggregate series of rockets developed in Germany in the 1930s and 40s. The Aggregate series of rockets had borrowed a great deal from American rocketry pioneer Robert H. Goddard (considered the father of rocketry). In 1963 von Braun, when speaking of the history of rocketry said of Goddard "His rockets...may have been rather crude by present day standards, but they blazed the trail and incorporated many features used in our most modern rockets and space vehicles".

Goddard never lived to hear those words, dying in 1945 only knowing that his rocketry dream, ignored in the U.S. for his entire life, had become a weapon in the hands of the Nazi's. In 1920, Goddard had suggested in a letter to the Smithsonian the idea of photographing the Moon and planets from rocket powered fly-by probes. This was picked up by the media at the time and universally panned. Goddard was ridiculed and mocked by the general public and the press. A New York Times editorial wrote, among other things "That Professor Goddard, with his "chair" in Clark College and the countenancing of the Smithsonian Institution, does not know the relation of action and reaction, and of the need to have something better than a vacuum against which to react-to say that would be absurd. Of course he only seems to lack the knowledge ladled out daily in high schools." Of course the New York Times and everyone else was wrong, thrust is indeed possible in a vacuum and this concept was well understood at the time in academic circles. Still, the unwarranted criticism forced Goddard to withdraw from public discussions of rocketry.

As a consequence, Goddard received very little public support for his research and development work. Germany became the leader in rocketry for the next two decades. A short 12 years after his death the U.S.S.R succeeded in launching the first artificial satellite into orbit. 12 years after that, a massive rocket incorporating many of Goddard's ideas would carry men to the moon. One can only imagine the pride Goddard would have felt, had he lived to see it.

Three Stages

The Saturn V was a three stage rocket. The first stage, the S-1C, was 138 feet tall and had a diameter of 33 feet. It provided 7,500,000 pounds-force (33,400 kN) of thrust using RP-1/LOX propellant. The stage had five Rocketdyne F-1 engines, the center one fixed and the surrounding 4 hydraulically gimballed to control the rocket. The burn time of the stage was 150 seconds. The S-1C was built by Boeing company and designed by the engineers at the Marshall Space Flight Center (MSFC).

The second stage, the S-II, was 82 feet high and 33 feet in diameter. It provided 1,000,000 pounds force (4,400 kN) of thrust using LH2/Lox propellant. The stage had five Rocketdyne J-2 engines in the same configuration as the S-1C stage. The burn time was 367 seconds. It was built by North American Aviation.

The third stage, the S-IVB was 58.4 ft in height and 21.7 ft in diameter. It provided 225,000 pounds force (1,001 kN) of thrust using LH2/LOX propellant. The stage had one Rocketdyne J-2 engine. The stage was capable of two burns, one for 165 seconds to establish LOE and a longer 335 second burn to obtain TLI. As each of the stages burned propellant they became less massive and the rocket's acceleration increased, thus the exponential curves for each stage on the chart.

A Reliable Rocket

The first Saturn V launched with a crew was Apollo 8. On this mission astronauts orbited the moon but didn't land. Apollo 9 tested the Apollo moon lander by flying it in Earth orbit without landing. Apollo 10 the lunar lander was tested in space. Apollo 11 was first mission to land astronauts on the moon. Apollo 12, 14, 15, 16, and 17 all successfully landed astronauts on the moon. Apollo 13 technical problems prevented a moon landing, but that problem wasn't related to the Saturn V.

In 1973 the last Saturn V was launched, without a crew, to launch the Skylab space station into Earth orbit.

The Skylab mission Saturn V had only two stages. The Apollo missions had three stages. The first stage lifted the rocket to an altitude of 42 miles. The second stage nearly into space. The third into Earth orbit and pushed toward the moon. First two stages fell into the ocean. Third stage either stayed in orbit or hit the moon.

The Saturn V was a multistage liquid-fueled launch vehicle. NASA launched 13 Saturn Vs from the Kennedy Space Center, Florida with no loss of crew or payload. It remains the tallest, heaviest, and most powerful rocket every brought to operational status and holds the record for the heaviest payload launched and heaviest payload capacity to Low Earth Orbit .

The Saturn V was designed under the direction of Wernher von Braun and Arthur Rudolph at the Marshal Space Flight Center in Huntsville, Alabama with Boeing, North American Aviation, Douglas Aircraft Company, and IBM as lead contractors. Von Braun's design was based in part on his work on the A-10, A-11, and A-12 in Germany during World War II.

Epilogue

Wernher von Braun was always quick to acknowledge his debt to Goddard. In 1926 Goddard successfully launched a liquid fueled rocket. In 1963, von Braun remarked "Goddard's experiments in liquid fuel saved us years of work and enabled us to perfect the V-2 years before it would have been possible." I'm certain Goddard wasn't thrilled by the fast completion of the V-2, but if he were alive today, he'd have more than the Saturn V to be proud of.

Last week, a private launch vehicle (rocket) company named SpaceX was named as one of two companies awarded by NASA to launch manned missions to the International Space Station. SpaceX, founded by Elon Musk, has stated its goal is to make man an interplanetary species and plans to construct rockets capable of traveling to Mars in the next decade. Only ten years ago such plans sounded like science fiction, but recent successes by SpaceX makes Mars a very achievable goal. It will mean a rocket on the scale of the the Saturn V. SpaceX has already utilized many design features from the Saturn V in their smaller rockets. Many of those features originated in Goddard's work almost 100 years ago. Goddard's innovations and vision continues to permeate modern rocketry; undeniable vindication for a man ahead of his time.


To read more about SpaceX and their rockets, please visit my editorial on IHS Engineering360:

SpaceX Innovates as It Aims for Mars


As always, thanks for reading. Look for more articles by me here on CR4 and also on IHS Engineering360. - Roger

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#1

Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/25/2014 6:09 PM

"Many of those features originated in Goddard's work almost 100 years ago. Goddard's innovations and vision continues to permeate modern rocketry."

So what were Goddard's innovations?

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#3
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Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/26/2014 9:05 AM

Hi energyconversion,

He basically invented the liquid fuel rocket. Here's a sampling of his contributions I took from a NASA article on him.

Dr. Goddard's Major Contributions

Robert Goddard's contributions to missilery and space flight would make a lengthy list. Below are some highlights.

  • Explored the practicality of using rocket propulsion to reach high altitudes, even the moon (1912)
  • Proved that a rocket will work in a vacuum, that it needs no air to push against
  • Developed and fired a liquid fuel rocket (March 16, 1926, Auburn, Mass.)
  • Shot a scientific payload in a rocket flight (1929, Auburn, Mass.)
  • Used vanes in the rocket motor blast for guidance (1932, New Mexico)
  • Developed gyro control apparatus for rocket flight (1932, New Mexico)
  • Received U.S. patent for of multi-stage rocket (1914)
  • Developed pumps suitable for rocket fuels
  • Launched a rocket with a motor pivoted on gimbals under the influence of a gyro mechanism (1937)

Here's a few links that talk about his impact on rocketry:

NASA on Goddard
History Channel on Goddard

I'm thinking about writing a blog post about him in the future. Just a remarkable guy.

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#5
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Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/26/2014 9:52 AM

Thanks Roger. I am reminded of Frederick Lindemann, Churchill's Scientific Advisor during WW2. Lindemann seriously doubted the existence of the German V-2 rocket, stating that a gunpowder propelled rocket could never reach London from Germany, despite Robert Goddard demonstrating liquid fuel rockets in 1926. Shortly afterwards, V-2's were raining on London. What a buffoon! A recent BBC production - "Castles in the Sky" recalled the story of Robert Watson-Watts radar invention in Britain just prior to Lindemann was shown to be an arrogant disbeliever on this also and did all he could to stop the development. You have to wonder whose side he was on.

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Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/26/2014 11:24 AM

"just prior to Lindemann was"

Oops, meant to say "just prior to WW2. Lindemann was ...."

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Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/26/2014 8:07 PM

After all that, NASA tossed the manuals during house cleaning. So no, it will never fly again.

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#13
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Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/29/2014 3:54 AM

This is an old wives tale, NASA has files on everything that it has ever had anything to do with, INCLUDING all the original prints of the Apollo spacecraft, what they don't have is any one that can make heads or tails out of the old prints drawn by old school engineers WITHOUT the use of any computers.

They are currently trying to decipher the old F-1 engine drawings but they are finding that even with an actual operational engine and the drawings that the engines are ALL one off hand built so the drawings are accurate to a point then the builders massaged the pieces to make it work! and I suspect that the entire Saturn V assembly was the same.

Remember these things were built by the LOWEST BIDDER.

But damn they were gorgeous going up!

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Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/26/2014 7:57 AM

Awesome machine! I wonder if we'll ever see the likes of it again.

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Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/26/2014 9:27 AM

Yes! Next year in fact! SpaceX is building a launch vehicle called the Falcon Heavy which, although not as powerful as the Saturn V, will be on that scale. It's supposed to have its first launch early next year.

Wiki on Falcon Heavy
Also check out my IHS Engineering360 Article on SpaceX. In it I talk more about the Falcon 9, which is the building block of the Falcon Heavy. SpaceX is doing some incredible things (as the videos below will show).

Falcon Heavy Video
Vertical Landing Video -This one blows my mind. They are just a year or two from recovering first stages of the Falcon 9 like this. They've been doing "soft landings" over the ocean and plan on doing it over land soon.

Honestly, SpaceX is doing stuff I had come to believe wouldn't ever happen. It was sort of a shock when I started researching the company for my article on IHS Engineering360. Now I'm a fan.

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Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/26/2014 11:54 PM

I have to express my amazement that they are using advanced fabrication techniques like friction stir welding on the rocket housing assemblies. Makes for a much tighter and functionally stable assembly than more tradition fabrication methods, and likely adds to the chance of success of attaining their re-usable goal.

I thought stir friction welding was still in its infancy.

Kudos to SpaceX.

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Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/27/2014 6:20 PM

"I have to express my amazement that they are using advanced fabrication techniques like friction stir welding on the rocket housing assemblies. Makes for a much tighter and functionally stable assembly than more tradition fabrication methods, and likely adds to the chance of success of attaining their re-usable goal."

That's Elon Musk's way of running a business. He uses the newest materials and the newest techniques to make SpaceX Rockets as durable and light as possible.

If he is successful in landing a 1st stage back on the launch platform and can turn around and use that 1st stage with only a little refurbishment, it will reduce launch costs by a factor of around 5x to 10x. That will completely change the economics of space, which is what he's trying to do.

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Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/27/2014 8:03 PM

I have little doubt SpaceX will prevail. I understand that Musk has ways of inspiring his people in ways that is reminiscent of the feelings we had in NASA's heyday.

Hooker

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Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/26/2014 3:50 PM

Have you heard of the plan to bring the F-1 back to life?

http://arstechnica.com/science/2013/04/how-nasa-brought-the-monstrous-f-1-moon-rocket-back-to-life/

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Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/27/2014 6:21 PM

I hadn't seen that. That's pretty cool, thanks for posting it!

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#14

Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/29/2014 12:51 PM

Absolutely nothing technological in my experience has been more impressive,
or made me physically feel pride in being American like the hammerblow of a Saturn V launch.
Bonus question.
Elon Musk, as we all know, also brings us Tesla automobiles.
Can anyone remember who was the primary contractor on the Saturn 1b?

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Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/29/2014 4:42 PM

I don't remember but, I looked up the answer.

It is very interesting, I never would have guessed.

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Re: Delicate Audacity: The Saturn V Rocket by Roger Pink

09/30/2014 5:12 AM

Chrysler! of course.

Hemi's and rockets, it don't get much better than that!

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