Chemical Manufacturing Blog

Chemical Manufacturing

The Chemical Manufacturing Blog is the place for conversation and discussion about process equipment and control, biotech & environmental, specialty chemicals and nano-engineering. Here, you'll find everything from application ideas, to news and industry trends, to hot topics and cutting edge innovations.

Previous in Blog: Mushroom Tech Could Be the Next 3D Printing   Next in Blog: Pot Puts Chemists in High Demand
Close
Close
Close
8 comments
Rate Comments: Nested

Aerogel - How it Can Change Material Science

Posted March 19, 2015 12:00 AM by CR4 Guest Author

Aerogel is a synthetic and manmade porous ultralight material composed of a gel, with the liquid component of the gel having been replaced with that of a gas. Created in 1931 by Samuel Stephens Kistler in 1931, the substance is produced by extracting the liquid component of a gel through supercritical drying, allowing the liquid to be gradually dried off without causing the solid matrix in the gel to collapse from capillary action.

The result of this modification is a solid with extremely low density and low thermal conductivity.

It's also known as frozen smoke, solid smoke, solid air, or blue smoke, because of the translucent blue hue it has been known to emit, as well as the way light scatters through the material's microscopic pores. Its touch has been described as feeling like super-fragile Styrofoam, and it can be made from a variety of chemical compounds not yet very limited.

Put simply, aerogel is a material wonder with a variety of real-world application and use.

In 2004 alone $25 million of aerogel insulation product was sold, with that number skyrocketing to $500 million by 2013. The public interest and investment in aerogel as an effective source of insulation for aerospace use is staggering, as well as the unavoidable potential to completely replace conventional insulation used by the building, construction, and industrial sectors. Overall, aerogel has surpassed its expected use and is expected to increase in value over the following years as more applicable uses are exploited for this wonderful material.

The beauty of aerogel lies in the way it is made versus conventional insulation. Without chopping down trees for lumber, without shearing sheep for wool, and without using any otherwise nonrenewable resource, the market for aerogel - a relatively simple to make material in most laboratory environments - is based on its effectiveness and vast appeal to become a renewable source of insulating material.

Its durability has been known to support the frames of its more conventionally solid counterparts as well - demonstrations have been done to show that it can maintain the weight of a 2.5 kg brick (suspended by a thin strip of aerogel only weighing in at 2 g.)

According to Extreme Tech, "The graphene aerogel can recover completely after more than 90% compression, and absorb up to 900 times its own weight in oil, at a rate of 68.8 grams per second… Graphene aerogel is seven times lighter than air [and] can balance on a blade of grass."

Although aerogel is still fairly expensive compared to the tried-and-true conventional insulation mentioned previously, scientists have been working to make the process cheaper and less hazardous for those involved to significantly lower the price and make it more accessible for everyone. Once that becomes a reality, the applications to be found for this miraculous wonder material will no doubt double, perhaps even triple in its uses.

image - http://upload.wikimedia.org/wikipedia/commons/2/2c/Aerogel_hand.jpg

Reply

Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Good Answers:

These comments received enough positive votes to make them "good answers".
Guru

Join Date: Apr 2010
Location: About 4000 miles from the center of the earth (+/-100 mi)
Posts: 9910
Good Answers: 1141
#1

Re: Aerogel - How it Can Change Material Science

03/19/2015 7:20 AM
Reply
Guru

Join Date: Jun 2011
Location: Phnom Penh
Posts: 4019
Good Answers: 102
#2
In reply to #1

Re: Aerogel - How it Can Change Material Science

03/20/2015 1:01 AM

Make at home....maybe as a science demo.

There was a video in the Youtube suggestion pane demonstrating a machinable variant...very interesting stuff this.

__________________
Difficulty is not an obstacle it is merely an attribute.
Reply
Guru
Engineering Fields - Engineering Physics - New Member

Join Date: Oct 2006
Location: MSP, MN
Posts: 728
Good Answers: 8
#3

Re: Aerogel - How it Can Change Material Science

03/20/2015 2:29 PM

Wait...seven times lighter than air? About that of helium, right? Wouldn't it just float away?

Reply
2
Guru

Join Date: Apr 2010
Location: About 4000 miles from the center of the earth (+/-100 mi)
Posts: 9910
Good Answers: 1141
#4
In reply to #3

Re: Aerogel - How it Can Change Material Science

03/20/2015 3:56 PM

From : http://www.aerogel.org/
"(Before we go any further, a brief note to those of you who are wondering if these materials magically float in air given that the standard density of air is a relatively leviathanic 1.225 mg/cc-the densities reported for these materials are the bulk densities of the lattice material sans air, that is, a hypothetical version of the material with the air sucked out. As a result, both metallic microlattices and aerographite, like classical ultralow density aerogels, don't float in air unless you do some parlor tricks such as backfilling the material with helium and dropping it into an aquarium filled with a dense gas such as xenon.)"

Reply Good Answer (Score 2)
Guru
Engineering Fields - Engineering Physics - New Member

Join Date: Oct 2006
Location: MSP, MN
Posts: 728
Good Answers: 8
#5

Re: Aerogel - How it Can Change Material Science

03/20/2015 4:18 PM

Damn, there goes my aerogel zeppelin.

Reply
Guru
Safety - Hazmat - New Member United States - US - Statue of Liberty - New Member Engineering Fields - Chemical Engineering - Old Hand

Join Date: Mar 2011
Location: Lubbock, Texas
Posts: 14331
Good Answers: 162
#7
In reply to #5

Re: Aerogel - How it Can Change Material Science

03/26/2015 11:24 AM

Don't give up hope so easily. Suppose you backfill the aerogel with hydrogen, and enclose that in a "safe" wrapper. I suppose aerogel by limiting the inter-mixing diffusion rates of gases into/out of the aerogel should limit flame propagation rate, thus rendering hydrogen much safer to use as a lift gas.

Not only that, but one could supposedly have an inner bag of hydrogen-aerogel, and an outer bag (thin one) of helium-aerogel to render the gas storage areas mainly used in lift production to be completely flame safe, arc safe, etc.

Next question: How effective could aerogel be in making an effective Labyrinth seal for a rotating shaft under differential pressure (in/out or out/in I don't care) with the least complexity and smallest number of parts?

__________________
If it ain't broke, don't fix it. Just build a better one.
Reply
Guru

Join Date: Apr 2010
Location: About 4000 miles from the center of the earth (+/-100 mi)
Posts: 9910
Good Answers: 1141
#6

Re: Aerogel - How it Can Change Material Science

03/21/2015 2:36 PM

According to Extreme Tech, "The graphene aerogel can recover completely after more than 90% compression, and absorb up to 900 times its own weight in oil, at a rate of 68.8 grams per second… Graphene aerogel is seven times lighter than air [and] can balance on a blade of grass."
A piece of this stuff the size of a quarter costs $35. I can't imagine it would be cost effective to use it to clean up oil.

Reply
Guru
Safety - Hazmat - New Member United States - US - Statue of Liberty - New Member Engineering Fields - Chemical Engineering - Old Hand

Join Date: Mar 2011
Location: Lubbock, Texas
Posts: 14331
Good Answers: 162
#8
In reply to #6

Re: Aerogel - How it Can Change Material Science

03/26/2015 11:31 AM

If we are going to build Zeppelins using these materials, I suspect a means must be found for reducing the cost. That should be worth some backyard experimentation, or even front yard. If the cost was down to <$10/m3 could it then be cheap enough to use to build large volume air ships? There have been reported recently, big advances in electric motors to provide power for air ships (lighter than air craft), or even all-electric heavier than air craft.

I wonder what the conditions (temperature, time, etc.) are for graphene aerogel recovery from compression are?

__________________
If it ain't broke, don't fix it. Just build a better one.
Reply
Reply to Blog Entry 8 comments

Good Answers:

These comments received enough positive votes to make them "good answers".
Copy to Clipboard

Users who posted comments:

James Stewart (2); Rixter (3); SSCpal (2); Wal (1)

Previous in Blog: Mushroom Tech Could Be the Next 3D Printing   Next in Blog: Pot Puts Chemists in High Demand

Advertisement