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Would You Buy an Integrated Motor?

Posted April 26, 2009 8:00 AM

In the past 10 years there has been an upsurge of integrated motors — where the motor and drive are combined in one package. Integrating the two this way certainly saves cost, space, and reduces integration issues. However, some OEMs say these combination products are targeted at very specific applications, and not for general machine building use. They insist they will always buy the motor and the drive separately because this gives them the flexibility they must have. What do you think?

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Engineering Fields - Electrical Engineering - Been there, done that. Engineering Fields - Control Engineering - New Member

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#1

Re: Would You Buy an Integrated Motor?

04/27/2009 11:51 AM

I recommend the use of an integrated stepping motor and drive for experimental purposes. The advantages of an integrated stepping motor and drive are many:

  • Appropriate drive and motor cannot be separated. To many times to count I've had to explain to a scientist that the five phase motor in one hand cannot be driven by the unipolar two phase drive he has in his other hand.
  • No heavy gauge three, four, six or ten conductor cabling between drive and motor is required for optimal operation at the fastest speeds. Only a moderately heavy gauge two conductor wire from a standard DC supply to the integrated driver is required for power.
  • Dramatically less actual EMI spray from the chopper drive motor combination. Without a cable between the two, there is no antenna to couple this notoriously noisy signal to the airwaves.
  • Impossible to disconnect an "ON" drive from a motor causing driver or motor damage from inductor disconnect surge. A stepping motor that is not moving may not be "OFF".

Like all engineering decisions integrated motors do have drawbacks:

  • Failure of driver electronics requires motor replacement.
  • Environment suitable for motor may not be suitable for electronics. (High radiation)
  • Narrowed availability options.
  • Legacy issues.

That's all I can think of for now on integrated stepping motors.

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Anonymous Poster
#2

Re: Would You Buy an Integrated Motor?

05/08/2009 4:42 AM

About to use stepper motors to investigate a new application. Matching the two components together is a nightmare. I believe it will take me weeks to unravel the mistery.

I'd buy an integrated motor-driver system any day!

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