Minimum Distance of weld of an insert or flush patch from an existing weld

This is a part of a longer article on a different subject but the issue of distance between welds is common.

In referring to the proximity of butt welds in pipe. This question has been asked many times. The answer is the piping Codes do not provide specific guidance. In this situation, you must use engineering judgment such as, locate the butt welds as far apart as possible to avoid overlapping weld "heat affected zones" and stress concentration effects. For girth weld spacing, a criterion that has been used for many years is: the greater of 2 inches or 4 times the wall thickness.

You might also want to talk to a good Welding Engineer as it could be dependent on the actual welding process. If this is for proximity of weld joints to one another there could be other concerns--again the Welding Engineer could help you.

Just for interest's sake, Australian Standard AS 4458 specifies the following: "The distance between the edge of two circumferential butt welds shall be not less than four times the pipe wall thickness or 30 mm, whichever is the greater, unless the first weld is post weld heat treated (PWHT) before the second weld."

I hope this helps,