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Electronic Control of Mechanical Fuel Injection

06/18/2016 12:15 PM

Old-fashion mechanical fuel injection (Hilborn, etc) is a speed and throttle position system with constant fuel flow. Well suited for drag racing, where our only concern is idle and WOT. But not good on the street. Modern EFI is a speed and load system with pulsed fuel flow. I've seen the old systems retrofitted with modern parts, but they're just EFI with the look of old FI.

I'm thinking one could use the mechanical system with constant fuel flow, but control the barrel valve with a servo or other electromechanical means driven by a modern EFI ECU. Eliminate all the electric injectors and retain most of the old FI system.

Do you see any problems with such an arrangement? Any bright ideas?

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#1

Re: Electronic control of mechanical Fuel Injection

06/18/2016 1:10 PM

Why?

What do you expect to gain?

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#4
In reply to #1

Re: Electronic control of mechanical Fuel Injection

06/18/2016 3:31 PM

Something unique. To boldly go... a hybrid of old and new. And eliminate all those expensive injectors and wiring.

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#5
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Re: Electronic control of mechanical Fuel Injection

06/18/2016 5:19 PM

And what wires cost more than the fuel lines and what mechanical injectors cost less than electronic ones exactly?

Not buying it I say. A proper functioning EFI control over a MFI system is going to have just as many wires, if not more, plus a lot more dedicated plumbing as well.

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#6
In reply to #5

Re: Electronic control of mechanical Fuel Injection

06/18/2016 8:06 PM

Not sure you are familiar with MFI and EFI. They both have fuel lines. And there are no mechanical injectors; fuel is delivered thru jets similar to carb jets. And I 'm not trying to save money, but do something that hasn't been done before.

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#7
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Re: Electronic control of mechanical Fuel Injection

06/18/2016 10:19 PM

Sounds like an overly complicated version of a homemade electronic carburetor or throttle body injection system but with more parts and less reliability.

There's probably a reason you never heard of an electronically controlled mechanical fuel injection system. No one could make one work reliably enough to ever make it to pubic knowledge.

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#10
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Re: Electronic control of mechanical Fuel Injection

06/19/2016 6:52 AM

pubic knowledge? Nice one

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#9
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Re: Electronic control of mechanical Fuel Injection

06/19/2016 4:55 AM

It's been done before. There's a TBI upgrade kit for Small Block Chevy engines. A lot of the racers like it, because it's a lot more reliable than the old Quadrajet carbs. Also, the Holley 650's didn't work great in the Small Blocks - I actually liked the driveability and gas mileage of the Quadrajet over the Holley, however the Holley did make the motor sound good. I've heard that people successfully used the old Carter AFB in a Chevy Small Block. I thought the AFB was the best 4 bbl carb - I had one on my 1964 Chrysler with a 413 Wedge.

I posted the link in my other comment. Let me know if this is what you were thinking of.

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#2

Re: Electronic control of mechanical Fuel Injection

06/18/2016 1:11 PM

I guess I'm not getting what exactly you are changing, but it does seem to be an issue of precise control and a fiddly can of worms....

http://www.roadandtrack.com/car-culture/a26665/mechanical-fuel-injection/

https://www.alkydigger.net/hilbornbarrelvalve.php

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#3
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Re: Electronic control of mechanical Fuel Injection

06/18/2016 1:40 PM

http://www.automotivetroubleshootingsecrets.com/P0232_OBD2_fault_codes_8.html

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#8

Re: Electronic Control of Mechanical Fuel Injection

06/19/2016 4:50 AM

Here's a solution you may be looking for. When I was in college, the GM TBI was a desirable upgrade from the old Rochester Quadrajet carbs. I think Chevy was able to get their IROC Z's up to 245 HP back then ( the number sticks in my head). Here is a link on how to modify an old Chevy Small block to accept a GM TBI system. Note that there are a lot of sensors and wires. http://www.gearhead-efi.com/gm-ecm-pcm-conversion/tbi-efi-conversion.html

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#11

Re: Electronic Control of Mechanical Fuel Injection

06/19/2016 9:19 AM

To clarify, I want to have an MFI like this:

...but with the barrel valve controlled by an EFI ECU. One thing I haven't quite figured out is how to get a MAP signal for the ECU. And what would be the best interface between the barrel valve and ECU? The guts from an electronic throttle body might do it; it's just a simple motor driven PWM by the ECU. And PWM is what an EFI ECU uses to control the injectors.

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#12
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Re: Electronic Control of Mechanical Fuel Injection

06/19/2016 9:53 AM

WTF are all these TLAs?

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#13
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Re: Electronic Control of Mechanical Fuel Injection

06/19/2016 11:13 AM

Ah, they are all related to EFI. If you don't know them, you're on the wrong thread.

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#14
In reply to #11

Re: Electronic Control of Mechanical Fuel Injection

06/19/2016 12:12 PM

You could get a MAP reading by drilling and tapping small holes beneath the butterflies and installing fittings which are connected to a "manifold" with the sensor at the ninth port of the manifold. All of this would be done with small (-2) tubing.

I have seen electronically-controlled Hilborn systems, but they went the route of simply installing solenoid injectors beneath the butterflies.

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#16
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Re: Electronic Control of Mechanical Fuel Injection

06/19/2016 3:20 PM

Yes, I've thought of that, Ed. I'd like to hide anything I have to add. Maybe I could tap into the ports beneath the MFI and make such a vacuum manifold.

I've seen the EFI conversions of MFI and they are pretty messy. Kinda defeats the look.

And what I really want to try is constant-flow vs pulsed-flow. I can't think of why it wouldn't work just as well. Constant-flow is very similar to batch-fire EFI; the mixture just waits for the intake valve to open and suck it in.

And with the individual runners in the typical MFI you avoid the potential for mixture stealing. I had that problem with cylinders 5 and 7 on a SBC with an open plenum manifold and batch-fire; see pic. 5 would suck some of 7's mix. Had to fab dividers and weld them into the manifold.

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#15
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Re: Electronic Control of Mechanical Fuel Injection

06/19/2016 3:15 PM

"The manifold absolute pressure sensor (MAP) responds to changes in manifold pressure (vacuum). The ECM receives this information as a signal voltage that will vary from about 1-1.5 volts at idle to 4-4.5 volts at wide open throttle.

A scantool displays manifold pressure in volts. Low pressure (high vacuum) reads a low voltage while a high pressure (low vacuum) reads a high voltage.

If the MAP sensor fails the ECM will substitute a fixed MAP value and use the throttle position sensor (TPS) to control fuel delivery."

http://www.fieros.de/en/v6help/code34.html

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#17

Re: Electronic Control of Mechanical Fuel Injection

06/20/2016 10:24 PM

SSC a few years back there was a guy in Cali-outwest some where that Car Craft or Hot Rod did an article on doing this type of conversion for street drivability. One of the thing that I remembered was there was a forward tank with a float that supplied fuel to the pump on the front of the motor, with an electric pump in the tank keeping the front tank full on demand as the float requested fuel. If my memory doesn't fail me he had a multi pill/jet block set with different orafice sizes. The were set for different throttle positions as to which jet was used with a return jet to rear tank so as not to over fuel. For the life of me I just can't remember how far back that was. (AND WHAT HAPPENED TO SPELL CHECK)agh!

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#18
In reply to #17

Re: Electronic Control of Mechanical Fuel Injection

06/21/2016 9:08 AM

LD, that sounds like a real kludge! Load (MAP) FI is superior to throttle position FI. But I always like to see experimentation. I think Edison said "success is 1% inspiration and 99% perspiration."

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#19

Re: Electronic Control of Mechanical Fuel Injection

06/21/2016 9:15 AM

The article said it made a very drivable unit and did not require a computer to make it run. It just worked.

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#20
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Re: Electronic Control of Mechanical Fuel Injection

06/21/2016 11:26 AM

Your mission, should you choose to accept it, is to find that article and send it to me. Good luck, LD.

This message will self-destruct in, oh, 1 billion years.

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#21

Re: Electronic Control of Mechanical Fuel Injection

01/13/2017 3:03 PM

I finally found it. It was an article from Marlin Davis in October of 2010 in Hot Rod.

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#22
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Re: Electronic Control of Mechanical Fuel Injection

01/13/2017 5:50 PM

Hey, Duke! You don't forget. I'll see if I can find that article online. I've been busy with other stuff. I bought a VW Bug with electric conversion and have been redoing it and learning the ropes of that. It's a '78 convertible and a blast to drive. And fiddling with the T bucket. I have too many ideas and too little space and time.

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#23
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Re: Electronic Control of Mechanical Fuel Injection

01/13/2017 6:54 PM

Which batteries are you using. Also what controller.

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#24
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Re: Electronic Control of Mechanical Fuel Injection

01/14/2017 12:22 PM

Have ten Everstart Maxx 114 AH marine lead-acid. Curtis 1231C controller.

Original install was done by amateur, so I pulled all the wiring and parts and redid it. Car is a beauty, tan and black, new paint, top and interior. That's a 200A gauge on the steering column, which reminds me to take it easy if I want max range. I get about 25 miles now on a charge. I can add 2 more batteries for total 144V and more range. Mostly drive in 2nd gear, sometimes 3rd on the freeway. No clutch needed, just off the throttle and shift.

Found that Hot Rod mag on eBay and bought it.

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#25
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Re: Electronic Control of Mechanical Fuel Injection

01/14/2017 6:00 PM

I take it that the batteries are in the back seat? I am in the process of taking apart old computer batteries to get the good cells and assemble them in to 144 Volt packs for my falcon project I will balance them on the power system that I built for the shop area. The solar panels will charge them on a daily basis they are almost all up now but the weather caught us and had to stop before I could complete the project, but will get back to them as soon as the weather breaks. 12' fence gets the panels up away from the house shadow and they will operate very well. and then we should be down to a $o.oo electric bill will probably have to keep the power company hooked to the house just to keep the county from trying to condem our house for no power hook up. A new trick of the county zoning laws to keep making you pay for something you don't need. I am beginning to hate the government the older I get or am I just getting crankier oh well have a good evening as I must go off to work on a Qdoba store just because they think its an emergency. But it pays so off to the salt mines, I will be back later. Duke,

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#26
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Re: Electronic Control of Mechanical Fuel Injection

01/14/2017 6:23 PM

7 batteries in back seat and 3 under the hood. Falcon project? What have you been hiding? And solar panels? I have panels in back yard:

9 on the tracker and 2 on the ground. Dumb city regs limit us to 100 sq ft, which is shy of 12 panels, which would have fit on the tracker. Makes about 1/3 of our annual energy. Would be more except for shading from house. We had an old meter for a while and the wheel would turn backward when we made excess. The power company crabs about net-metering all the time, but so far we are OK.

Got any pics?

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#27
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Re: Electronic Control of Mechanical Fuel Injection

01/15/2017 7:26 PM

Not on the Falcon just yet, she is in pretty bad shape just yet. That's the only reason to do the project, as the floor pans are totally gone just like someone cut them out right up to the side rails. So I have decided to put a belly pan flat with the lower body pinch welds and close up the whole lower part of the car to the old radiator core support, all along the frame rails up to the front. Since the drive shaft tunnel is already gone I intend to put the batteries in that position like the Chevy Volts, do as well as a few up front with the controller. The motor will be in the back with a IRS Quick change mounted directly to the rear with a two steed trans attachment on the gear side. Not sure of this type of transmission just heard of it from a friend who does a little land speed racing that they used it to get to the final gear ratio they needed for the mph for their class. So as soon as I can get my hands on one I am going to try it out and make sure it will take the HP of the Nissan forklift motor that we have to use 12". It has around 125-136 com tabs so we should be able to put around 120-240V DC in to the motor. Now I just need to find enough old batteries out of bad computer packs. With luck I have a friend that works for a company that gets a lot of old computers by the skids full that we can get almost as many as I can carry a couple of times a month. It should not take very long to get enough of them to make up a decent bank of cells. This site really slows down when we get long winded on a long posting. Duke,

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