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Join Date: Apr 2007
Posts: 28
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Step-up DC-DC converter ( 4.2V to 12V)

08/09/2007 8:56 PM

I'm changing lead acid battery with polymer lithium, where lead acid rating used 12V 9Ah with load current in use is 2A. So in order to reduce weight and better system maintenance I'm planned to change it to Polymer Lithium Ion. In order to do this, I need a step-up DC-DC converter from 4.2V to 12V with output load current of 2A capability.

Cost wise I'm looking at USD 2.00~3.00, for prototype is ok to be in range of USD10.

So anybody have design idea or available cct that I could purchase from.

rgds

Sufian


P/S: I've posted it earlier under Electrical Engineering Forum and as per advise from Tom I've reposted it on Comm and Electronics Forum.

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#1

Re: Step-up DC-DC converter ( 4.2V to 12V)

08/11/2007 7:11 AM

I would put batteries together (4 x 1 or 4 x 2 cells for more current etc etc)for 14.4 volts and use a good low loss voltage regulator to supply the voltage you wish at say max of 2.5 - 3 amps. (I realise you only need 2 amps, but put in some safety here!) This would allow you to use a greater part of the batteries capacity. Fully discharged you would still have 13.6 volts.

Looking up on the web shows that the battery works from between 3.6 volts per cell, fully charged, to about 3.4 volts discharged (the web did not help me much on this last point!).

What was also there to see is that this cell type is very sensitive to bad charging, over discharging, high temperatures, low temperatures and can, if dented, catch fire!! Can you protect it fully, if not, go to a different cell type....

There was one manufacturer that seems to have the fire part under control, at least on his web site!!

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